1996 Chevrolet S10 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chevrolet S10 Pickup

  • 1996 Chevrolet S10 Pickup 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1996 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
  • 1996 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:X

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> General Service
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, be sure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the bra...

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check valv...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check valv...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Removal

  • Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
  • Raise and support vehicle, remove front wheels.
  • Using a C-clamp, Fig. , push piston back into its bore.
  • Remove two mounting bolts and lift caliper away from disc.

Inspection

Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Cast Iron Type -> Composite Type -> Delco-Moraine Master Cylinder -> Disassemble -> Inspection -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Delco-Moraine Master Cylinder

Composite Type

When performing the following procedures, refer to Fig. for all models except Lumina APV, Silhouette & Trans Sport, noting that the composite reservoir may vary in design. Refer to Fig. for Lumina APV, Silhouette & Trans Sport models.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • P...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet S10 Pickup cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

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