1995 GMC G35/G3500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1995 GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1995 GMC G35/G3500 VAN car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1995 GMC G35/G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> HEATER CORE, REPLACE -> ASTRO & SAFARI -> Auxiliary Unit -> C & K SERIES -> G & P SERIES -> LUMINA APV, SILHOUETTE & TRANS SPORT -> Main Unit -> S & T Series -> TRACKER
Vehicle: 1995 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

ASTRO & SAFARI

Main Unit
  • Disconnect battery ground cable.
  • Drain cooling system.
  • Disconnect heater hoses from core tubes, then remove instrument panel lower right filler panel.
  • Remove lower air distributor duct, then defroster outlet duct.
  • Remove heater case cover mounting screws, then case cover.
  • Remove the heater core mounting screws, then heater core.
  • Reverse procedure to install.
Auxiliary Unit
  • Disconnect battery ground cable.
  • Drain cooling system.
  • Disconnect clamps from heater p...

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BRAKE SERVICE PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1995 GMC G35/G3500 VAN Rally 7.4 V8 GAS

Single Diaphragm Type

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
  • Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
  • Turn fixture handle counterclockwise to unlock housings.
  • Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
  • Remove reaction body retainer, piston rod, reaction retainer and filter.
  • Remove power piston and pushrod assembly as follows:
    • While holding the pushrod down against a hard surface, ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1995 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.

On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1995 GMC G35/G3500 VAN 6.5 V8 DIESEL

One Piece Driveshaft
  • Raise and support vehicle.
  • Mark rear universal joint to drive shaft flange.
  • Remove retaining bolts and clamps.
  • Remove propeller shaft from pinion drive flange.
  • Remove propeller shaft from transmission/transfer case.
  • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
  • Reverse procedure to install, noting the following:
    • Align reference marks made during removal.
    • Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
  • Raise and support vehicle.
  • Suppor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

Starter, Replace
Vehicle: 1995 GMC G35/G3500 VAN Vandura 7.4 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields, if equipped.
  • Remove starter motor mounting bolts and lower ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
Vehicle: 1995 GMC G35/G3500 VAN 6.5 V8 DIESEL

This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

Radiator, Replace
Vehicle: 1995 GMC G35/G3500 VAN 7.4 V8 GAS

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud bolts and upper fan shroud.
  • Remove upper insulators and brackets.
  • Remove upper and lower radiator hoses.
  • Disconnect and plug transmission fluid cooler lines.
  • Disconnect and plug engine oil cooler lines.
  • Remove lower fan shroud r...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1995 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL

  • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
  • Remove drive belt.
  • Route b...

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COMPONENT LOCATION DIAGRAMS FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

Component location diagrams for most 1995 GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

I/P Wiring & Brake Switch Diagram for 1995 GMC G35/G3500 VAN Rally 5.7 V8 GASI/P Wiring & Brake Switch Diagram for 1995 GMC G35/G3500 VAN Rally 5.7 V8 GAS

Components on diagram:
  • Stop Lamp Switch
  • DLC
  • Windshield Wiper Motor
  • I/P Cluster
  • Heater Control Lamp
  • Engine Compartment Locations Diagram for 1995 GMC G35/G3500 VAN  7.4 V8 GASEngine Compartment Locations Diagram for 1995 GMC G35/G3500 VAN 7.4 V8 GAS

    Components on diagram:
  • Data Link Connector
  • Cruise Control Module
  • Engine Coolant Temperature Sensor
  • Powertrain Control Module
  • EGR Solenoid
  • CLICK HERE TO GET FULL ACCESS TO 1995 GMC G35/G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1995 GMC G35/G3500 VAN cars and light trucks sold in the U.S.

    1995 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL Wiring Diagram1995 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Vehicle Speed Sensor (VSS)
  • Daytime Running Lamps Module
  • Cruise Control Servo
  • Daytime Running Lamps Relay
  • Brake/Transmission Shift Interlock Solenoid
  • 1995 GMC G35/G3500 VAN  6.5 V8 DIESEL Wiring Diagram1995 GMC G35/G3500 VAN 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • LH Rear Speaker
  • LH Front Speaker
  • RH Rear Speaker
  • Light Switch
  • RH Front Speaker
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    TECHNICAL SERVICE BULLETINS FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

    OEM TSB listings for most 1995 GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1995 GMC G35/G3500 VAN Rally 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1995 GMC G35/G3500 VAN Rally 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1995 GMC G35/G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1995 GMC G35/G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1995 GMC G35/G3500 VAN SPECIFICATIONS DATA!

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    $26.29

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    Source: Auto Body Parts Store

    $9.23

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    Source: Wheels / Rims, Mirrors & Lights Store

    $75.50

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    $1,960.00

    Click here to view more details1992 GMC G35/G3500 VAN Used Radiator Assembly, 4.3, AUTO, 4X2 6-262 (4.3L), 1-3/8 THICK, W/ENG OIL COOLER, Very Good.

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    $115.00

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    $83.00
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