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GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC G35/G3500 VAN car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC G35/G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    Drive Belt Data -> Domestic Light Trucks & Vans -> 1992-95
    Vehicle: 1992 GMC G35/G3500 VAN 6.2 V8 DIESEL

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
    Vehicle: 1995 GMC G35/G3500 VAN Rally 7.4 V8 GAS

    Master Cylinder

    Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

    Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

    The quick take-up uses a spring-loaded ball check valv...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
    Vehicle: 1997 GMC G35/G3500 VAN Savana 4.3 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1993 GMC G35/G3500 VAN 5.7 V8 GAS

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1992 GMC G35/G3500 VAN 6.2 V8 DIESEL

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter to engine brace and heat shields, if equipped.
    • Remove starter motor mounting bolts and lower ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
    Vehicle: 1996 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL

    This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1992 GMC G35/G3500 VAN Vandura 5.7 V8 GAS

    • Drain coolant from radiator into a suitable container.
    • Remove upper fan shroud bolts and upper fan shroud.
    • Remove upper insulators and brackets.
    • Remove upper and lower radiator hoses.
    • Disconnect and plug transmission fluid cooler lines.
    • Disconnect and plug engine oil cooler lines.
    • Remove lower fan shroud r...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1997 GMC G35/G3500 VAN Savana 5.7 V8 GAS

    These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

    • Rotate tensioner counterclockwise using suitable 1/2 inch break...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    Component location diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Steering Column Diagram for 1996 GMC G35/G3500 VAN  5.7 V8 GASSteering Column Diagram for 1996 GMC G35/G3500 VAN 5.7 V8 GAS

    Components on diagram:
  • Turn Signal Switch
  • A/T Shift Lock Solenoid
  • Ignition Switch
  • Steering Column
  • Steering Wheel
  • LH & RH Cowl Panels Diagram for 1998 GMC G35/G3500 VAN  7.4 V8 GASLH & RH Cowl Panels Diagram for 1998 GMC G35/G3500 VAN 7.4 V8 GAS

    Components on diagram:
  • Power Door Lock Relay
  • Power Door Lock Control Module
  • Connector C-210
  • Connector C-212
  • Connector C-300
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S.

    1996 GMC G35/G3500 VAN Rally 7.4 V8 GAS Wiring Diagram1996 GMC G35/G3500 VAN Rally 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Starter Solenoid
  • Battery
  • Starter Motor
  • Park/Neutral Position Switch
  • 1995 GMC G35/G3500 VAN Vandura 4.3 V6 GAS Wiring Diagram1995 GMC G35/G3500 VAN Vandura 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Turn Hazard Switch
  • Radio
  • LH Side Marker Lamp
  • Hazard Flasher
  • Headlight Switch
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM TSB listings for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1996 GMC G35/G3500 VAN Vandura 5.7 V8 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: PROPSHAFT & TIRE - SPEED REFERENCE CHART
    Vehicle: 1985 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC G35/G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1967 GMC G35/G3500 Van Alternator Bracket, Designed to mount the alternator; Made from heavy gauge steel to eliminate flex; Similar in design to OEM units; Can be adapted to other engines; With Mr. Gasket's limited 90-day warranty..

    Source: Auto Body Parts Store

    $13.71

    Click here to view more details about 1974 GMC G35/G3500 Van Headlight1974 GMC G35/G3500 Van Headlight, Bulbs included; Sealed beam type; Round; DOT and SAE approved; A high quality, direct fit OE replacement headlight assembly..

    Source: Auto Body Parts Store

    $9.32

    Click here to view more details2012 GMC Acadia Wheel Center Cap, WHEEL CENTER CAP, MACHINEDIND AND SILVER , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.50

    Click here to view more details1985 GMC G35/G3500 Van Rally V8, 6.2 L, 379 CID Rebuilt Engine, Diesel, without injection pump or injectors, fine thread injectors. If '83, check injectors!, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $2,800.00

    Click here to view more details1987 GMC G35/G3500 VAN Used Air Injection Pump, 5.7, AUTO, RWD 8-350 (5.7L), EFI, Very Good.

    Source: Used Auto Parts Store

    $93.00

    Click here to view more details1989 GMC G35/G3500 VAN Used Engine Computer, 16147060, RG, Very Good.

    Source: Used Auto Parts Store

    $141.00
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