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GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC G35/G3500 VAN car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC G35/G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> General Motors Corp.
    Vehicle: 1996 GMC G35/G3500 VAN Savana 7.4 V8 GAS

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    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
    Vehicle: 1992 GMC G35/G3500 VAN 6.2 V8 DIESEL

    Height Sensing Proportioning Valve

    The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be checked if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

    • Raise and support vehicle leaving wheels on, and allow axle to hang freely.
    • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
    • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensuring that D shape...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
    Vehicle: 1997 GMC G35/G3500 VAN Savana 4.3 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1993 GMC G35/G3500 VAN 7.4 V8 GAS

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1993 GMC G35/G3500 VAN 7.4 V8 GAS

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mount...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
    Vehicle: 1995 GMC G35/G3500 VAN 6.5 V8 DIESEL

    This lamp should light when engine coolant level in the radiator drops below a predetermined le...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 1990 GMC G35/G3500 VAN Vandura 7.4 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition hose clamp at heater core.
    • Remove inlet heater hose from heater core.
    • Reposition hose clamp at thermostat housing.
    • Remove inlet heater hose from thermostat housing.
    • Remove hose from vehicle.
    • Reverse proc...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1992 GMC G35/G3500 VAN Rally 7.4 V8 GAS

    • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    Component location diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Engine Wiring Diagram for 1996 GMC G35/G3500 VAN Special 4.3 V6 GASEngine Wiring Diagram for 1996 GMC G35/G3500 VAN Special 4.3 V6 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Backup Lamp Switch
  • Park/Neutral Position Switch
  • A/T Input Speed Sensor
  • EGR & Solenoid   Diagram for 1989 GMC G35/G3500 VAN Rally 7.4 V8 GASEGR & Solenoid Diagram for 1989 GMC G35/G3500 VAN Rally 7.4 V8 GAS

    Components on diagram:
  • EGR Solenoid
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S.

    1992 GMC G35/G3500 VAN Rally 5.7 V8 GAS Wiring Diagram1992 GMC G35/G3500 VAN Rally 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • RH Headlamp
  • RH Park Lamp
  • RH Park/Turn Lamp
  • Auxillary Cooling Fan
  • 1989 GMC G35/G3500 VAN Vandura 4.3 V6 GAS Wiring Diagram1989 GMC G35/G3500 VAN Vandura 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Fuel Pump Prime Connector
  • Knock Sensor
  • Fuel Pump Relay
  • Injector
  • ESC Module
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM TSB listings for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: OUT-OF-WARRANTY PARTS FOR ENGINEERING ANALYSIS
    Vehicle: 1996 GMC G35/G3500 VAN Vandura 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: WARRANTY CLAIMS SUBMISSION - IMPORTANCE OF GM PART NUMBERS AND DATE CODED PARTS
    Vehicle: 1988 GMC G35/G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC G35/G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1971 GMC G35/G3500 Van Alternator, 55 amps, single V-type pulley, external fan, externally regulated; Replaces OE Delco unit; Re-engineered and remanufactured to exacting standards for unsurpassed dependability; Constructed with the extensive remanufacturing process that includes total core disassembly, extensive component replacement and rigorous three-phase testing that ensures to deliver performance that can be depended on; Features a returned core alternator that is thoroughly stripped down to base components and durable parts are cleaned, machined and tested to precise standards; Offers new components including brushes, bushings, springs, contacts; Assembled with re-claimed durable parts and tested again to ensure proper function; Lubricated with aerospace-grade grease to ensure long-life under grueling conditions; Comes with a complimentary 24/7 Quality-Built (QB) Roadside Assistance Program (RAP) which includes a jump-start or tow for 1 year from the date of purchase limited to 3 events per year and a maximum reimbursement of $60 each event; The RAP is available anywhere in the U.S., Canada, and Puerto Rico for passenger vehicles, vans, and light trucks, and operates on a reimbursement basis where customers are required to pay the service provider at the time the service is rendered and submit the corresponding receipt to QB for reimbursement..

    Source: Auto Body Parts Store

    $32.18

    Click here to view more details1973 GMC G35/G3500 Van Ignition Switch, Blade type; 9-prong male terminal; A high quality, OE replacement ignition switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $22.59

    Click here to view more details about 2004 GMC Sonoma Pickup Taillight Set2004 GMC Sonoma Pickup Taillight Set, Driver And Passenger Side Performance Tail Light Set With Clear Lenses, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $37.45

    Click here to view more details1993 GMC G35/G3500 Van Rally V8, 6.2 L, 379 CID Rebuilt Engine, Diesel, non turbo, one piece rear main seal., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,800.00

    Click here to view more details1993 GMC G35/G3500 VAN Used Condenser Assembly, 5.7, COL, RWD exc. 30 HD; exc. 8-454, Very Good.

    Source: Used Auto Parts Store

    $148.00

    Click here to view more details1988 GMC G35/G3500 VAN Used Fan Clutch, 5.7, AUTO, RWD 5.7L, w/AC, Without trailer equip Z82, Very Good.

    Source: Used Auto Parts Store

    $70.00
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