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GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC G35/G3500 VAN car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC G35/G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    General Service Domestic Vehicles -> 1996-97 -> Oil Charge -> Achieva, Grand Am & Skylark -> Aerostar, Explorer, Ranger & Windstar -> Aspire & Probe -> Avenger & Sebring Coupe -> Beretta, Corsica, Aurora & Riviera -> Bonneville, Eighty-Eight, LeSabre, Ninety-Eight, LSS, Park Avenue & Regency -> Breeze, Cirrus, Sebring Convertible & Stratus -> Camaro & Firebird -> Caprice, Impala SS & Roadmaster -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Colt & Summit -> Colt Vista & Summit Wagon -> Concorde, Intrepid, LHS, New Yorker & Vision -> Corvette -> Cutlass Ciera, Cutlass Cruiser, Century, Cutlass Supreme, Lumina, Monte Carlo, Grand Prix, & Regal -> DaimlerChrysler Corp. -> DeVille, Eldorado & Seville -> Econoline -> Escort & Tracer w/1.8L Engine -> Except Aspire, Probe, Escort & Tracer w/1.8L Engine -> Except Tracker -> F-Series, Bronco & Villager -> Fleetwood -> Ford Motor Company -> Full Size Vans -> General Motors Corp. -> Geo Tracker -> Light Trucks & Vans -> Malibu -> Metro & Prizm -> Minivans -> Neon -> Passenger Cars -> Saturn -> Stealth -> Talon
    Vehicle: 1996 GMC G35/G3500 VAN 4.3 V6 GAS

    DaimlerChrysler Corp.
    Passenger Cars

    Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

    Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

    Concorde, Int...

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    BRAKE SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
    Vehicle: 1996 GMC G35/G3500 VAN Savana 7.4 V8 GAS

    Manual Bleed

    • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
    • Fill master cylinder reservoirs with suitable brake fluid. Be sure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
    • If master cylinder is suspected to have air in the bore, it must be bled first, as follows:
      • Disconnect forward brake pipe connection at master cylinder.
      • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
      • Connect and tighten forward brake pipe at...

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    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
    Vehicle: 1993 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

    Light Duty Emissions

    Normal Service

    Replace every 60,000 miles

    Severe Service

    Rep...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> External Snap Ring Type -> Nylon Injected Ring Type
    Vehicle: 1996 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL

    Nylon Injected Ring Type

    Never clamp propeller shaft tubing In a vise. Clamping could dent or deform tube causing an Imbalance or unsafe condition. Always clamp on one of yokes and support shaft horizontally. Avoid damaging slip yoke sealing surface. Nicks may damage bushing or cut lip seal.

    Disassemble
    • Place universal joint so that lower ear of yoke is supported on a 30 mm (1 1/8 inch) socket.
    • In order to shear plastic retaining ring on bearing cup, place special tool J 9522-3 or equivalent on open horizontal bearing cups and press lower bearing cup out of yoke ear. If ...

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    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1995 GMC G35/G3500 VAN Vandura 5.7 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter to engine brace and heat shields, if equipped.
    • Remove starter motor mounting bolts and lower ...

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    MAINTENANCE LAMP RESET PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
    Vehicle: 1990 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1997 GMC G35/G3500 VAN Savana 6.5 V8 DIESEL

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
    • Remove hose from thermostat housing crossover assembly.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose ...

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    SERPENTINE BELT SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1996 GMC G35/G3500 VAN Savana 5.7 V8 GAS

    • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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    COMPONENT LOCATION DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    Component location diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    4L80E Transmission Diagram for 1998 GMC G35/G3500 VAN  5.7 V8 GAS4L80E Transmission Diagram for 1998 GMC G35/G3500 VAN 5.7 V8 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Backup Lamp Switch
  • Park/Neutral Position Switch
  • ESC Module   Diagram for 1989 GMC G35/G3500 VAN  5.7 V8 GASESC Module Diagram for 1989 GMC G35/G3500 VAN 5.7 V8 GAS

    Components on diagram:
  • ESC Module
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S.

    1986 GMC G35/G3500 VAN  5.7 V8 GAS Wiring Diagram1986 GMC G35/G3500 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Exhaust Gas Recirculation Valve
  • EGR Solenoid
  • ESC Knock Sensor
  • Electronic Spark Control Module
  • Fuse Panel
  • 1990 GMC G35/G3500 VAN  5.7 V8 GAS Wiring Diagram1990 GMC G35/G3500 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Blower Motor
  • Heater Blower Switch
  • Resistor
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM TSB listings for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: CA LAWSUIT ON BATTERIES - PROPOSITION 65
    Vehicle: 1987 GMC G35/G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Starting, Charging, Battery
  • Document: I/M 240 PROGRAM - EQUIPMENT PURCHASE CONSIDERATIONS
    Vehicle: 1987 GMC G35/G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC G35/G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1973 GMC G35/G3500 Van Horn, A high quality, OE replacement F note horn kit; Replaces OE number 12368063..

    Source: Auto Body Parts Store

    $57.98

    Click here to view more details1974 GMC G35/G3500 Van Ignition Switch, Blade type; 8-prong male terminal; Without lock cylinder and keys; A high quality, OE replacement ignition switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $24.09

    Click here to view more details about 2006 GMC Envoy Power Door Mirror, Passenger Side2006 GMC Envoy Power Door Mirror, Passenger Side, PASSENGER SIDE POWER DOOR MIRROR, WITH HEATED GLASS, MANUAL FOLD, WITH TURN SIGNAL LAMP, WITH MEMORY, PAINT TO MATCH, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $124.45

    Click here to view more details1996 GMC G35/G3500 Van Special V8, 7.4 L, 454 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $6,365.00

    Click here to view more details1983 GMC G35/G3500 VAN Used Parking Lamp, Driver Side, WEAR, Good.

    Source: Used Auto Parts Store

    $45.00

    Click here to view more details1993 GMC G35/G3500 VAN Used Radio / CD Player / GPS, 6 DISC, Very Good.

    Source: Used Auto Parts Store

    $93.00
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