GMC G35/G3500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC G35/G3500 VAN car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC G35/G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

Drive Belt Data -> Domestic Light Trucks & Vans -> 1992-95
Vehicle: 1995 GMC G35/G3500 VAN 6.5 V8 DIESEL

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BRAKE SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Description
Vehicle: 1994 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and 4 wheel disc brakes. On 4 wheel disc brakes, the front and rear systems are identical.

T...

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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 1993 GMC G35/G3500 VAN 5.7 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1995 GMC G35/G3500 VAN Rally 5.7 V8 GAS

One Piece Driveshaft
  • Raise and support vehicle.
  • Mark rear universal joint to drive shaft flange.
  • Remove retaining bolts and clamps.
  • Remove propeller shaft from pinion drive flange.
  • Remove propeller shaft from transmission/transfer case.
  • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
  • Reverse procedure to install, noting the following:
    • Align reference marks made during removal.
    • Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
  • Raise and support vehicle.
  • Suppor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1993 GMC G35/G3500 VAN Vandura 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields, if equipped.
  • Remove starter motor mounting bolts and lower ...

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MAINTENANCE LAMP RESET PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1998 GMC G35/G3500 VAN 7.4 V8 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1992 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud bolts and upper fan shroud.
  • Remove upper insulators and brackets.
  • Remove upper and lower radiator hoses.
  • Disconnect and plug transmission fluid cooler lines.
  • Disconnect and plug engine oil cooler lines.
  • Remove lower fan shroud r...

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SERPENTINE BELT SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1992 GMC G35/G3500 VAN 6.2 V8 DIESEL

  • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
  • Remove drive belt.
  • Route b...

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COMPONENT LOCATION DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

Component location diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

LH Frame Rail Diagram for 1998 GMC G35/G3500 VAN  7.4 V8 GASLH Frame Rail Diagram for 1998 GMC G35/G3500 VAN 7.4 V8 GAS

Components on diagram:
  • Battery
  • Electronic Brake Control Module
  • Brake Pressure Differential Switch
  • Ignition Feed
  • Vacuum Release Valve Diagram for 1989 GMC G35/G3500 VAN Rally 6.2 V8 DIESELVacuum Release Valve Diagram for 1989 GMC G35/G3500 VAN Rally 6.2 V8 DIESEL

    Components on diagram:
  • Vacuum Release Valve
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    WIRING DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S.

    1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS Wiring Diagram1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Control Module
  • Vehicle Speed Sensor
  • TCC/Stoplamp Switch
  • Electronic Brake Control Module (EBCM)
  • LH Wheel Speed Sensor
  • 1998 GMC G35/G3500 VAN  5.7 V8 GAS Wiring Diagram1998 GMC G35/G3500 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Door Lock Actuator Motor LF
  • Door Lock Actuator Motor RF
  • Door Lock Actuator Motor Rear
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    TECHNICAL SERVICE BULLETINS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM TSB listings for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: LABOR OPERATION ASSIGNMENTS FOR ALL CONTROL MODULE REPROGRAMMING - REVISED
    Vehicle: 1993 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: WARRANTY PARTS CENTER/CORPORATE PARTS RETURN PROGRAM
    Vehicle: 1993 GMC G35/G3500 VAN 7.4 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC G35/G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1971 GMC G35/G3500 Van Alternator, 55 amps, single V-type pulley, external fan, externally regulated; Replaces OE Delco unit; Re-engineered and remanufactured to exacting standards for unsurpassed dependability; Constructed with the extensive remanufacturing process that includes total core disassembly, extensive component replacement and rigorous three-phase testing that ensures to deliver performance that can be depended on; Features a returned core alternator that is thoroughly stripped down to base components and durable parts are cleaned, machined and tested to precise standards; Offers new components including brushes, bushings, springs, contacts; Assembled with re-claimed durable parts and tested again to ensure proper function; Lubricated with aerospace-grade grease to ensure long-life under grueling conditions; Comes with a complimentary 24/7 Quality-Built (QB) Roadside Assistance Program (RAP) which includes a jump-start or tow for 1 year from the date of purchase limited to 3 events per year and a maximum reimbursement of $60 each event; The RAP is available anywhere in the U.S., Canada, and Puerto Rico for passenger vehicles, vans, and light trucks, and operates on a reimbursement basis where customers are required to pay the service provider at the time the service is rendered and submit the corresponding receipt to QB for reimbursement..

    Source: Auto Body Parts Store

    $32.18

    Click here to view more details1973 GMC G35/G3500 Van Ignition Switch, Blade type; 9-prong male terminal; A high quality, OE replacement ignition switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $22.59

    Click here to view more details about 2013 GMC Pickup Sierra Aftermarket Trim Ring2013 GMC Pickup Sierra Aftermarket Trim Ring, Aftermarket Trim Ring; 17 Inch; ABS, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $41.50

    Click here to view more details about 1979 GMC G35/G3500 Van Rally V8, 5.7 L, 350 CID Rebuilt Engine1979 GMC G35/G3500 Van Rally V8, 5.7 L, 350 CID Rebuilt Engine, Six bolt holes on exhaust side of head, 4-bolt main., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,187.00

    Click here to view more details1992 GMC G35/G3500 VAN Used Parking Lamp, Passenger Side, R, Parklamp/Turn Signal; (below hdlp), dual hdlps, Good.

    Source: Used Auto Parts Store

    $76.00

    Click here to view more details1989 GMC G35/G3500 VAN Used Exhaust Manifold, TUBLAR STYLE.

    Source: Used Auto Parts Store

    $86.00
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