Auto Parts Search


      Over 40 million used auto parts online. Shop online for auto and truck parts and save up to 75%

GMC G35/G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

    Automotive Domain Names

    Help me findSearch

    Select Year

    1998199719961995
    1994199319921991
    1990198919881987
    1986198519841983
    1982198119801979
    1978197719761975
    1974197319721971
    1967

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC G35/G3500 VAN car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC G35/G3500 VAN automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC G35/G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    General Service Domestic Vehicles -> 1996-97 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
    Vehicle: 1996 GMC G35/G3500 VAN Rally 7.4 V8 GAS

    Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

    For R-134a system an electronic type leak detector is recommended.

    Electronic Leak Detectors
    ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
    Vehicle: 1992 GMC G35/G3500 VAN 6.2 V8 DIESEL

    Height Sensing Proportioning Valve

    The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be checked if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

    • Raise and support vehicle leaving wheels on, and allow axle to hang freely.
    • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
    • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensuring that D shape...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-06 C/K, G & R/V Series w/Diesel Engines -> Normal Service -> Severe Service
    Vehicle: 1990 GMC G35/G3500 VAN Vandura 6.2 V8 DIESEL

    Normal Service

    Repl...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> One Piece -> Rear
    Vehicle: 1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS

    Rear

    One Piece
    • Raise and support vehicle.
    • Remove bolts from U-joint brackets at differential end of driveshaft.
    • Lower differential end of driveshaft enough to clear differential.
    • Place a suitable container under output shaft of transmission.
    • Push driveshaft slightly forward towards transmission.
    • Pull driveshaft rearward towards differential and remove from vehicle.
    • Reverse procedure to install, noting following:
      • Torque bolts to 27 ft. lbs.

    Front

    Important: It is essential that positions of all driveline components relative to propeller shaft and axles be observed and accurately referen...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1995 GMC G35/G3500 VAN 7.4 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter to engine brace and heat shields, if equipped.
    • Remove starter motor mounting bolts and lower ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
    Vehicle: 1991 GMC G35/G3500 VAN Rally 5.7 V8 GAS

    This lamp should light when engine coolant level in the radiator drops below a predetermined le...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC G35/G3500 VAN cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1998 GMC G35/G3500 VAN 7.4 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
    • Remove hose from thermostat housing crossover assembly.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GMC G35/G3500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1991 GMC G35/G3500 VAN Rally 5.7 V8 GAS

    • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    Component location diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Fuel Filter Diagram for 1996 GMC G35/G3500 VAN Rally 5.7 V8 GASFuel Filter Diagram for 1996 GMC G35/G3500 VAN Rally 5.7 V8 GAS

    Components on diagram:
  • Fuel Filter
  • LH Front Corner Of Engine Diagram for 1997 GMC G35/G3500 VAN Savana 5.7 V8 GASLH Front Corner Of Engine Diagram for 1997 GMC G35/G3500 VAN Savana 5.7 V8 GAS

    Components on diagram:
  • Power Steering Fluid Flow Actuator
  • P/B Booster Pressure Warning Switch
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most GMC G35/G3500 VAN cars and light trucks sold in the U.S.

    1997 GMC G35/G3500 VAN Savana 6.5 V8 DIESEL Wiring Diagram1997 GMC G35/G3500 VAN Savana 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Starter Relay
  • Blower Motor Resistor
  • Blower Motor Relay
  • 1995 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL Wiring Diagram1995 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Turn Hazard Switch
  • Hazard Flasher
  • Stoplamp Switch
  • Center High Mounted Stoplamp
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC G35/G3500 VAN AUTOMOBILES

    OEM TSB listings for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON SLIGHT VEHICLE MOVEMENT IN PARK AT START UP AFTER COLD SOAK
    Vehicle: 1997 GMC G35/G3500 VAN Savana 4.3 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: TEMPORARY CHANGES TO TECHLINE ESI APPLICATIONS
    Vehicle: 1997 GMC G35/G3500 VAN Savana 6.5 V8 DIESEL

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC G35/G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC G35/G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC G35/G3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1973 GMC G35/G3500 Van Ignition Switch, Blade type; 9-prong male terminal; A high quality, OE replacement ignition switch; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $22.59

    Click here to view more details1974 GMC G35/G3500 Van Headlight, Driver Or Passenger Side, Bulbs included; Sealed beam and halogen type; Round; DOT and SAE approved; A high quality, OE replacement headlight assembly; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $22.43

    Click here to view more details2014 GMC Yukon Taillight Passenger Side, Passenger Side Tail Light Assembly; Except Denali Models; With Red Outer Lens; Includes Wiring Harness, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $64.50

    Click here to view more details about 1981 GMC G35/G3500 Van Vandura V8, 5 L, 305 CID Rebuilt Engine1981 GMC G35/G3500 Van Vandura V8, 5 L, 305 CID Rebuilt Engine, Passenger side dipstick, except HO., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,209.00

    Click here to view more details1990 GMC G35/G3500 VAN Used Fan Clutch, GASOLINE, Without 8-454; ID OF, Very Good.

    Source: Used Auto Parts Store

    $66.00

    Click here to view more details1992 GMC G35/G3500 VAN Used Radio / CD Player / GPS, X-KNOBS, Very Good.

    Source: Used Auto Parts Store

    $62.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your GMC G35/G3500 VAN vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    GOT A WEBSITE?Make money with Automotix

    Make money with Automotix Partner Program.

    Learn more

    Auto Repair Quick Search
    Help me find