1995 Chevrolet S10 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1995 Chevrolet S10 Pickup

  • 1995 Chevrolet S10 Pickup 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1995 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
  • 1995 Chevrolet S10 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet S10 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Boosters -> Description
Vehicle: 1995 Chevrolet S10 Pickup 4.3 V6 GAS

In order to properly service power brake systems, a thorough understanding of the power assist system is necessary. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort necessary to obtain acceptable stopping performance.

Hydraulic assist units incorporate a basic open center spool valve, hydraulic cylinder and an accumulator assembly in a common housing. When the brake pedal is depressed, the hydraulic piston moves forward closing off fluid relief passages, the spool valve applies flui...

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet S10 Pickup cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> C & K Series w/Non-Servo Brakes -> Duo-Servo Brakes -> Installation -> Lumina APV, Silhouette & Trans Sport -> Removal -> Tracker
Vehicle: 1995 Chevrolet S10 Pickup 4.3 V6 GAS

Duo-Servo Brakes

Removal
  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. Refer to individual truck chapter for procedure. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap flange to drum mounting surface with a suitable hammer.
  • Using brake spring pliers or equivalent, unhook primary and secondary return springs, Fig. . Observe location of brake parts being removed to aid during installation.
  • Remove brake hold-down spri...

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet S10 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Bleeding Booster -> Cleaning & Inspection -> Disassemble
Vehicle: 1995 Chevrolet S10 Pickup 2.2 L4 GAS

Disassemble

  • Place accumulator compressor tool No. J-26889 or equivalent, around end of accumulator.
  • Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
  • Remove retainer by using a punch.
  • Release C-clamp and remove accumulator compressor tool.
  • Remove accumulator, O-ring, retainer, plug and spring, Fig. .
  • Remove retainer, output pushrod, baffle, piston return spring and retainer.
  • Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
  • Remove nut, bracket and bolts, then separate cover from housing.
  • Remove piston assembly and seals...

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet S10 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1995 Chevrolet S10 Pickup 2.2 L4 GAS

Master Cylinder

  • On models with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire connector...

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet S10 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Tightening Specifications
Vehicle: 1995 Chevrolet S10 Pickup 2.2 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet S10 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 Chevrolet S10 Pickup cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1995 Chevrolet S10 Pickup 4.3 V6 GAS

Single Diaphragm Type

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
  • Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
  • Turn fixture handle counterclockwise to unlock housings.
  • Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
  • Remove reaction body retainer, piston rod, reaction retainer and filter.
  • Remove power piston and pushrod assembly as follows:
    • While holding the pushrod down against a hard surface, ...

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