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1994 Mercury Grand Marquis CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Mercury Grand Marquis car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Grand Marquis automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Mercury Grand Marquis vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Passenger Cars

    Aspire
    • Disconnect battery ground cable.
    • Wait one minute for back-up power supply to deplete stored energy.
    • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
    • Connect driver's side air bag module electrical connector.
    • Install driver's side air bag module as outlined under "Component Service."
    • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
    • Install passenger's side air bag module as outlined under "Component Service."
    • C...

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    BRAKE SERVICE PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Disc Brakes -> Front Disc Brakes -> Brake System Bleed -> SYSTEM PRIMING -> WHEEL BLEEDING SEQUENCE
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Pressure bleeding is recommended for all hydraulic disc brake systems.

    The disc brake hydraulic system can be bled manually or with pressure bleeding equipment. The brake pedal will require more pumping and frequent checking of fluid level in master cylinder during bleeding operation.

    Do not use brake fluid drained from the hydraulic system when bleeding the brakes. Be sure the disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated. Before driving the vehicle, check brake operation to be sure a firm pedal has been obtain...

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    When installing the fuel filter, ensure the flow arrow is facing in the proper direction...

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Disassemble

    Do not clamp driveshaft in jaws of a vice or a similar holding fixture.

    • Place driveshaft on a suitable workbench.
    • Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
    • Index driveshaft and driveshaft components.
    • Clamp U-Joint Tool in a vise.
    • Remove snap rings.
    • If bearing cup cannot be pressed all way out, remove it with vise grips.
    • Remove driveshaft slip-yoke.
    • Position driveshaft in U-Joint Tool.
    • Press out a bearing cup.
    • Rotate driveshaft 180 degrees.
    • Press on...

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Starter, Replace
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support front of vehicle.
    • Remove starter shield, if equipped.
    • Disconnect starter cable and push on connector. When disconnecting hardshell connector at S-terminal, grasp plastic shell and pull off. Do not pull on wire. Be careful to pull straight off to prevent damage to connector and S-terminal. If any part of connection is ...

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    MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator using hose clamp pliers.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from reservoir hose using hose clamp pliers.
    • Remove radiator outlet hose from reservoir hose.
    • Reposition hose clamp from water pump using hose clamp pliers.
    • Remove radiator outlet hose...

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    • Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
    • Lift old belt over alternator pulley...

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1994 Mercury Grand Marquis AUTOMOBILES

    Component location diagrams for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Component Locations Diagram for 1994 Mercury Grand Marquis  4.6 V8 GASEngine Compartment Component Locations Diagram for 1994 Mercury Grand Marquis 4.6 V8 GAS

    Components on diagram:
  • Left Front Park Lamp
  • Brake Fluid Level Switch
  • Oil Pressure Switch
  • Windshield Wiper Motor
  • Ambient Temperature Sensor
  • Behind I/P Diagram for 1994 Mercury Grand Marquis  4.6 V8 GASBehind I/P Diagram for 1994 Mercury Grand Marquis 4.6 V8 GAS

    Components on diagram:
  • Warning Chime Module
  • Wiper Control Module
  • ATC Control Module
  • Instrument Cluster
  • Power Antenna Switch
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Mercury Grand Marquis AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S.

    1994 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram1994 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Powertrain Control Module (PCM) Power Relay
  • Relay Center
  • A/C WOT Cutout Relay
  • Brake On/Off (BOO) Switch
  • Air Conditioner/Heater Automatic Temperature Control (ATC)
  • 1994 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram1994 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Powertrain Control Module Power Relay
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1994 Mercury Grand Marquis AUTOMOBILES

    OEM TSB listings for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1985+.

    Document: CUSTOMER SATISFACTION PROGRAM - UPGRADE MODIFICATIONS FOR HIGH-SPEED REAR IMPACTS - WISCONSIN & CONNECTICUT ONLY
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Steering, Suspension
  • Finishes, Body Structure, Frame, Bumpers
  • Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Mercury Grand Marquis AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis SPECIFICATIONS DATA!

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