1994 GMC G35/G3500 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 GMC G35/G3500 VAN

  • 1994 GMC G35/G3500 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 GMC G35/G3500 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1994 GMC G35/G3500 VAN Rally 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
  • 1994 GMC G35/G3500 VAN Rally 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1994 GMC G35/G3500 VAN Vandura 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 GMC G35/G3500 VAN Vandura 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
  • 1994 GMC G35/G3500 VAN Vandura 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992 -> 1993 S & T SERIES -> 1993-94 C & K SERIES & 1994 S & T SERIES -> 1993-95 -> 1995 S & T SERIES -> Accessing Diagnostic Trouble Codes -> C & K Series -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> RWAL System -> S & T Series -> ZPRWAL System
Vehicle: 1994 GMC G35/G3500 VAN Vandura 5.7 V8 GAS

Accessing Diagnostic Trouble Codes

1992

Diagnostic trouble codes can be accessed by connecting a TECH 1 or equivalent scan tool or by manually grounding the Assembly Line Diagnostic Link (ALDL) connector. To manually ground the ALDL connector, connect a jumper wire between terminals A and H, Fig. , and observe the flashes of the brake warning lamp. Note the following when performing the Diagnostic Circuit Check to access diagnostic trouble codes:

  • When terminals are jumped, count number of short flashes starting from initial long flash, include long flash in count.
  • The count se...

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CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1994 GMC G35/G3500 VAN Vandura 7.4 V8 GAS

Single Diaphragm Type

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
  • Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
  • Turn fixture handle counterclockwise to unlock housings.
  • Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
  • Remove reaction body retainer, piston rod, reaction retainer and filter.
  • Remove power piston and pushrod assembly as follows:
    • While holding the pushrod down against a hard surface, ...

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 1994 GMC G35/G3500 VAN Vandura 7.4 V8 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1994 GMC G35/G3500 VAN Rally 5.7 V8 GAS

Single Diaphragm Type

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
  • Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
  • Turn fixture handle counterclockwise to unlock housings.
  • Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
  • Remove reaction body retainer, piston rod, reaction retainer and filter.
  • Remove power piston and pushrod assembly as follows:
    • While holding the pushrod down against a hard surface, ...

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Tightening Specifications
Vehicle: 1994 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Tightening Specifications
Vehicle: 1994 GMC G35/G3500 VAN 5.7 V8 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

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