1994 Dodge B250 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1994 Dodge B250 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Dodge B250 VAN car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge B250 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Dodge B250 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Compressor Service -> Sanden TRS-105 Compressor -> Compressor Clutch, Replace
Vehicle: 1994 Dodge B250 VAN Sportsman 5.9 V8 GAS

The refrigerant system can remain fully charged during compressor clutch pulley or coil replacement. The compressor clutch can be serviced in vehicle.

  • Install suitable socket/wrench to pulley mounting bolt of automatic tensioner.
  • Rotate tensioner clockwise until tension has been relieved from belt.
  • Remove belt from idle pulley first, then the remaining belt from vehicle.
  • Disconnect compressor clutch coil wire harness electrical connector.
  • Remove clutch plate and shims. If required, tap clutch plate lightly using suitable plastic ...

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BRAKE SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1994 Dodge B250 VAN Sportsman 5.9 V8 GAS

Service Brake

Except FWD Models & Ram 50
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1994 Dodge B250 VAN 5.2 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1994 Dodge B250 VAN Sportsman 3.9 V6 GAS

The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.

Disassemble

  • Remove propeller shaft.
  • Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
  • Remove snap rings from both si...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Starter, Replace
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS

  • Disconnect battery ground cable.
  • Remove wiring connector from starter.
  • Remove starter mounting bolts, then starter from vehicle.
  • Reverse procedure...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Dodge B250 VAN Sportsman 5.2 V8 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump and from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge B250 VAN AUTOMOBILES

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1994 Dodge B250 VAN 5.2 V8 GAS

Removal

  • Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
  • Rotate tensioner assembly clockwise until tension has been relieved.
  • Remove belt from vehicle.

Installation

  • Position drive belt over all pu...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge B250 VAN AUTOMOBILES

Component location diagrams for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. from 1990+.

Heater & Air Conditioning Components Diagram for 1994 Dodge B250 VAN  5.9 V8 GASHeater & Air Conditioning Components Diagram for 1994 Dodge B250 VAN 5.9 V8 GAS

Components on diagram:
  • Transmission Overdrive Switch
  • Blower Motor Resistor
  • Blower Switch
  • Relay Bank
  • Auxiliary A/C-Heater Relay
  • Transmission Components Diagram for 1994 Dodge B250 VAN Sportsman 5.9 V8 GASTransmission Components Diagram for 1994 Dodge B250 VAN Sportsman 5.9 V8 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Crankshaft Position Sensor
  • Heated Oxygen Sensor
  • EMCC Solenoid
  • Right Exhaust Manifold
  • CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Dodge B250 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S.

    1994 Dodge B250 VAN Sportsman 5.2 V8 GAS Wiring Diagram1994 Dodge B250 VAN Sportsman 5.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Fuel Injector 5
  • Fuel Injector 4
  • Fuel Injector 1
  • Fuel Injector 2
  • Fuel Injector 3
  • 1994 Dodge B250 VAN  5.2 V8 CNG Wiring Diagram1994 Dodge B250 VAN 5.2 V8 CNG Wiring Diagram

    Components on diagram:
  • Fuse Block
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    TECHNICAL SERVICE BULLETINS FOR 1994 Dodge B250 VAN AUTOMOBILES

    OEM TSB listings for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV
    Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED
    Vehicle: 1994 Dodge B250 VAN 3.9 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge B250 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge B250 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Dodge B250 VAN SPECIFICATIONS DATA!

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