1994 Chevrolet G20 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Chevrolet G20 VAN

  • 1994 Chevrolet G20 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 Chevrolet G20 VAN 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1994 Chevrolet G20 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 Chevrolet G20 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P
  • 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1994 Chevrolet G20 VAN Sportvan 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 Chevrolet G20 VAN Sportvan 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Description -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1994 Chevrolet G20 VAN 5.0 V8 GAS

Except S & T Series w/VCM & VCM-A

This braking system, Figs. through , is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHCU) module or a Brake Pressure Modulator Valve (BPMV). The EHCU/BPMV module has two types of valves: isolation valves, which maintain separate pressure for each front wheel and combine pressure for the rear wheels, and dump valves, which "dump" pressure to each front wheel separately and rear wheels comb...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Description -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS

Except S & T Series w/VCM & VCM-A

This braking system, Figs. through , is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHCU) module or a Brake Pressure Modulator Valve (BPMV). The EHCU/BPMV module has two types of valves: isolation valves, which maintain separate pressure for each front wheel and combine pressure for the rear wheels, and dump valves, which "dump" pressure to each front wheel separately and rear wheels comb...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1994 Chevrolet G20 VAN 5.0 V8 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1994 Chevrolet G20 VAN Sportvan 5.7 V8 GAS

The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> Power Brake Unit Service -> Assemble -> Disassemble -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 1994 Chevrolet G20 VAN 4.3 V6 GAS

Single Diaphragm Type

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal, Fig. .
  • Scribe a line across front and rear housing, then mount brake booster to brake mounting fixture tool No. J 23456 or equivalent, Fig. .
  • Turn fixture handle counterclockwise to unlock housings.
  • Remove return spring, power piston assembly and power piston bearing from rear housing, Fig. .
  • Remove reaction body retainer, piston rod, reaction retainer and filter.
  • Remove power piston and pushrod assembly as follows:
    • While holding the pushrod down against a hard surface, ...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1994 Chevrolet G20 VAN 6.5 V8 DIESEL

General Service Precautions

Avoid contact with brake fluid when servicing the anti-lock brake syste...

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Source: Auto Body Parts Store

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Click here to view more details about 1974 Chevrolet G20 Van Intake Manifold Bolt Set1974 Chevrolet G20 Van Intake Manifold Bolt Set, Includes Sixteen .375-16 x 1.25 Point Head Bolts And Sixteen .375" AN Washers, With Manufacturer's Limited 90-Day Warranty.

Source: Auto Body Parts Store

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Source: Wheels / Rims, Mirrors & Lights Store

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Click here to view more details1994 Chevrolet G20 VAN Used Air Cleaner Assembly, 5.7, AUTO, FWD 5.7L, Without off road; thru 8500 lb GVW, Very Good.

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Source: Used Auto Parts Store

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