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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Chevrolet G20 VAN car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1994 Chevrolet G20 VAN automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1994 Chevrolet G20 VAN
- 1994 Chevrolet G20 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1994 Chevrolet G20 VAN 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
- 1994 Chevrolet G20 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1994 Chevrolet G20 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P
- 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
- 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
- 1994 Chevrolet G20 VAN Sportvan 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
- 1994 Chevrolet G20 VAN Sportvan 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P
BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Tightening Specifications
Vehicle: 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake System Bleed -> C/K, G & M/L Series -> C/K, G, M/L, P & S/T Series -> Lumina APV, Silhouette & Trans Sport -> Manual Bleeding -> P Series -> Pressure Bleeding -> S/T Series -> Tracker
Vehicle: 1994 Chevrolet G20 VAN Sportvan 5.7 V8 GAS
The braking system can be bled manually or with pressure bleeding equipment. If bleeding manually, check fluid level frequently.
Brake fluid should never be reused. Before driving the vehicle, check brake operation to ensure a firm pedal has been obtained.
Brake fluid will damage electrical connections and painted surfaces. Use shop cloths, suitable containers, and fender covers to prevent brake fluid from contacting these areas. Always seal and wipe off brake fluid containers to prevent spills.
Manual Bleeding
C/K, G, M/L, P & S/T Series
- If vehicle is equipped with a vacuum or hy...
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.
Power Brake Units -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT REPLACEMENT -> Astro & Safari -> C & K Series -> Full Size Except C & K Series -> Lumina APV, Silhouette & Trans Sport -> S/T Series & Bravada
Vehicle: 1994 Chevrolet G20 VAN 6.5 V8 DIESEL
Astro & Safari
- Disconnect master cylinder from power brake unit.
- Disconnect power brake unit pushrod from brake pedal.
- Remove power brake unit retaining nuts and the power brake unit.
- Reverse procedure to install.
Full Size Except C & K Series
- Remove master cylinder attaching nuts and position master cylinder aside. Do not disconnect brake lines from cylinder.
- Disconnect power brake unit pushrod from brake pedal.
- Remove attaching nuts, then the power brake unit.
- Reverse procedure to install.
S/T Series & Bravada
- Disconnect master cylinder assembly and vacuum hose from power br...
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS
Master Cylinder
- On models with manual brake system, disconnect master cylinder pushrod from brake pedal.
- On all models, disconnect all wire connector...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Cast Iron Type -> Composite Type -> Delco-Moraine Master Cylinder -> Disassemble -> Inspection -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS
Delco-Moraine Master Cylinder
Composite Type
When performing the following procedures, refer to Fig. for all models except Lumina APV, Silhouette & Trans Sport, noting that the composite reservoir may vary in design. Refer to Fig. for Lumina APV, Silhouette & Trans Sport models.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- P...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Bleeding Booster -> Cleaning & Inspection -> Disassemble
Vehicle: 1994 Chevrolet G20 VAN 5.7 V8 GAS
Disassemble
- Place accumulator compressor tool No. J-26889 or equivalent, around end of accumulator.
- Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
- Remove retainer by using a punch.
- Release C-clamp and remove accumulator compressor tool.
- Remove accumulator, O-ring, retainer, plug and spring, Fig. .
- Remove retainer, output pushrod, baffle, piston return spring and retainer.
- Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
- Remove nut, bracket and bolts, then separate cover from housing.
- Remove piston assembly and seals...
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