1994 Chevrolet G20 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Chevrolet G20 VAN

  • 1994 Chevrolet G20 VAN 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 Chevrolet G20 VAN 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1994 Chevrolet G20 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 Chevrolet G20 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P
  • 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1994 Chevrolet G20 VAN Sportvan 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 Chevrolet G20 VAN Sportvan 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
Vehicle: 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS

General Service Precautions

Avoid contact with brake fluid when servicing the anti-lock brake syste...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992 -> 1993 S & T SERIES -> 1993-94 C & K SERIES & 1994 S & T SERIES -> 1993-95 -> 1995 S & T SERIES -> Accessing Diagnostic Trouble Codes -> C & K Series -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> RWAL System -> S & T Series -> ZPRWAL System
Vehicle: 1994 Chevrolet G20 VAN 5.0 V8 GAS

Accessing Diagnostic Trouble Codes

1992

Diagnostic trouble codes can be accessed by connecting a TECH 1 or equivalent scan tool or by manually grounding the Assembly Line Diagnostic Link (ALDL) connector. To manually ground the ALDL connector, connect a jumper wire between terminals A and H, Fig. , and observe the flashes of the brake warning lamp. Note the following when performing the Diagnostic Circuit Check to access diagnostic trouble codes:

  • When terminals are jumped, count number of short flashes starting from initial long flash, include long flash in count.
  • The count se...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS

The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 1994 Chevrolet G20 VAN Sportvan 6.5 V8 DIESEL

Removal

  • Remove caliper assembly as outlined above.
  • Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.

Installation

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
  • Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush ...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1994 Chevrolet G20 VAN Sportvan 4.3 V6 GAS

Master Cylinder

  • On models with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire connector...

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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet G20 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Chevrolet G20 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1994 Chevrolet G20 VAN 6.5 V8 DIESEL

4WD Models

  • Raise and support vehicle.
  • Remove tire and wheel.
  • Remove caliper as outlined under "Caliper Service."
  • On K1500 and K2500 models, remove rotor.
  • On K3500 models proceed as follows:
    • Remove hub retaining nut.
    • Remove four hub/rotor retaining bolts on back side of spindle.
    • Using suitable wheel puller, remove rotor assembly.
  • On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
  • On K3500 models, reverse procedure to install, noting the following:
    • Torque hub nut to 173 ft. lbs
    • Torque hub and bear...

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