1994 Chevrolet Cavalier A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Chevrolet Cavalier

  • 1994 Chevrolet Cavalier RS 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1994 Chevrolet Cavalier RS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:T
  • 1994 Chevrolet Cavalier Z24 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:T
  • 1994 Chevrolet Cavalier VL 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4

A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Chevrolet Cavalier cars and light trucks from 1990+

Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 1994 Chevrolet Cavalier VL 2.2 L4 GAS

Passenger Cars

Body Control Module (BCM)
Alero & Grand Am

This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.

  • Ensure battery is fully charged and ignition switch is in the ON position.
  • Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
  • Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
  • If BCM fails to accept the pr...

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A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Chevrolet Cavalier cars and light trucks from 1990+

Compressor Service -> Harrison V5 Variable Displacement Compressor -> COMPRESSOR CLUTCH SERVICE -> CLUTCH COIL, REPLACE -> CLUTCH PLATE & HUB ASSEMBLY, REPLACE -> CLUTCH ROTOR & BEARING, REPLACE -> Installation -> Removal
Vehicle: 1994 Chevrolet Cavalier RS 3.1 V6 GAS

CLUTCH PLATE & HUB ASSEMBLY, REPLACE

Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or discharging system.

Refer to Fig. when performing compressor service.

Removal
  • Hold hub and driveplate assembly with holding tool No. J-33027 or equivalent, then remove shaft nut using suitable socket.
  • Thread clutch plate/hub replacer part No. J-33013 or equivalent onto clutch hub.
  • Hold body o...

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A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Chevrolet Cavalier cars and light trucks from 1990+

Drive Belt Data -> Domestic Passenger Cars -> 1992-95
Vehicle: 1994 Chevrolet Cavalier RS 3.1 V6 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Chevrolet Cavalier cars and light trucks from 1990+

Cooling Fans -> Passenger Cars Except Saturn -> DESCRIPTION -> 1994 -> 1995 -> 2.0L/4-121 Engine -> 2.2L/4-134 ENGINE -> 2.3L/4-138 Engine -> 3.1L/V6-192 Engine -> 3.4L/V6-204 & 5.7L/V8-350 Engines -> 3.4L/V6-204 ENGINE -> 4.6L/V8-279 Northstar Engine -> 4.9L/V8-300 Engine -> 5.7L/V8-350 ENGINE -> A/C Condenser Fan -> ACHIEVA, GRAND AM & SKYLARK -> AURORA -> Auxiliary Fan -> BERETTA & CORSICA -> BONNEVILLE -> CAMARO & FIREBIRD -> CAPRICE, IMPALA SS & ROADMASTER -> CAVALIER & SUNFIRE -> CENTURY, CUTLASS CIERA & CUTLASS CRUISER -> CORVETTE -> CUTLASS SUPREME, GRAND PRIX & REGAL -> DEVILLE, ELDORADO & SEVILLE -> EIGHTY EIGHT & NINETY EIGHT -> EXCEPT REGAL w/3800/V6-231 (VIN L) ENGINE -> FLEETWOOD (RWD) -> High Speed Operation -> LATE PRODUCTION A/C -> LESS A/C & EARLY PRODUCTION WITH A/C -> Low Speed Operation -> LUMINA & MONTE CARLO -> METRO -> PARK AVENUE & LESABRE -> Primary Fan -> PRIZM -> Radiator Fan -> REGAL w/3800/V6-231 (VIN L) ENGINE -> RIVIERA -> Secondary Fan -> SUNBIRD -> VIN J Engine -> VIN P Engine
Vehicle: 1994 Chevrolet Cavalier Z24 3.1 V6 GAS

ACHIEVA, GRAND AM & SKYLARK

2.3L/4-138 Engine

The electric cooling fan is control by the PCM based on inputs from the engine coolant sensor, intake air temperature sensor , the A/C control switch, A/C refrigerant pressure sensor and the speed sensor. The fan normally operates when the engine coolant temperature exceeds 217°F, A/C is requested, and vehicle speed is greater than 35 mph. The cooling fan will also run if regardless of vehicle speed if coolant temperature exceeds 224°F, any diagnostic trouble code is set or A/C refrigerant pressure is high. If the PCM is...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet Cavalier A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Chevrolet Cavalier cars and light trucks from 1990+

Component Replacement & Adjustment -> Cavalier, Sunbird & Sunfire -> CONTROL ASSEMBLY, REPLACE
Vehicle: 1994 Chevrolet Cavalier VL 2.2 L4 GAS

  • Disconnect battery ground cable.
  • On 1995 models, remove upper instrument panel pad.
  • On all models, remove instrument panel trim plate.
  • Remove control assembly atta...

CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet Cavalier A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Chevrolet Cavalier cars and light trucks from 1990+

Component Replacement & Adjustment -> Cavalier, Sunbird & Sunfire -> EVAPORATOR CORE, REPLACE
Vehicle: 1994 Chevrolet Cavalier RS 3.1 V6 GAS

  • Disconnect battery ground cable.
  • Recover air conditioning system refrigerant, then drain cooling system.
  • Raise and support vehicle.
  • Disconnect heater core heater hoses.
  • Disconnect evaporator block fitting from evaporator core, then discard O-rings.
  • Disconnect drain tube from heater/air conditioning module.
  • Lower vehicle, then remove right and left lower instrument panel sound insulator panels.
  • Remove steering column opening fille...

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