1992 Ford E-250 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Ford E-250 Econoline

  • 1992 Ford E-250 Econoline 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1992 Ford E-250 Econoline 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1992 Ford E-250 Econoline Super 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1992 Ford E-250 Econoline Super 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1992 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford E-250 Econoline cars and light trucks from 1990+.

Drum Brakes -> E-250-350, F-250-350 & F-Super Duty -> Adjustments -> Except Transmission Mounted -> F-Super Duty, Rear -> Parking Brake -> Service Brake -> Transmission Mounted
Vehicle: 1992 Ford E-250 Econoline Super 5.8 V8 GAS

Service Brake

Refer to "Aerostar, Bronco, Explorer, E-150, F-150 & Ranger" for procedure.

Parking Brake

Except Transmission Mounted

These models are equipped with a self-adjusting parking brake system. No manual adjustment is required.

Transmission Mounted
F-Super Duty, Rear
  • Place transmission in Neutral position and release parking brake, then raise and support vehicle.
  • Loosen parking brake adjusting clevis ...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford E-250 Econoline cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1992 Ford E-250 Econoline Super 5.8 V8 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Shoe and lining knock back after cornering or rough road travel.
  • Piston and shoe and lining assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Shoe out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive P...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford E-250 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1992 Models (RABS) -> System Service -> ABS Computer Module -> Brake System Bleed -> Component Replacement -> Exciter Ring -> Installation -> Rear ABS Sensor -> Rear ABS Valve -> Removal
Vehicle: 1992 Ford E-250 Econoline Super 5.8 V8 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems" for brake system bleed procedures.

Component Replacement

ABS Computer Module
  • Disconnect battery ground cable.
  • Disconnect wiring harness from RABS module.
  • On Bronco, Explorer, F-Series and Ranger models, remove module to instrument panel retaining screws behind center of instrument panel.
  • On Aerostar models, remove module to instrument panel anti-skid plate retaining screws on lefthand side of engine cover under instrument panel.
  • On E-Series models, remove parking brake actuator assembly as follows:
    • Loosen adjusting nut at equalizer.
    • From ...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford E-250 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Description
Vehicle: 1992 Ford E-250 Econoline Super 4.9 L6 GAS

This brake booster is a hydraulically operated booster, receiving its power from the power steering system, Fig. . The power steering pump provides fluid pressure to operate both the brake booster and the power steering gear. This fluid pressure provides a variable power assist that is regulated by brake pedal applic...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford E-250 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> Bronco, E-Series & F-Series -> Pushrod -> Windstar
Vehicle: 1992 Ford E-250 Econoline 4.9 L6 GAS

Pushrod

Bronco, E-Series & F-Series

To check adjustment of pushrod, fabricate a gauge and position it against the master cylinder mounting surface as shown in Fig. . Adjust pushrod screw by turning it until the end just touches inner edge of slot in gauge.

Windstar
  • Without disconnecting brake tubes...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Ford E-250 Econoline cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Aerostar, Explorer & Ranger -> Assemble -> Bronco, E-150 & F-150 -> Cleaning & Inspection -> Disassemble -> E-250-350 -> E-250-350, F-250-350 & F-Super Duty -> F-250-350 & F-Super Duty -> Inspection -> Overhaul -> Replace -> Villager -> Villager & Windstar
Vehicle: 1992 Ford E-250 Econoline 5.8 V8 GAS

Replace

Aerostar, Explorer & Ranger
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch C-clamp to move piston back into its bore as follows:
    • Place head of C-clamp against caliper and screw end of C-clamp against outer pad below spring clip.
    • Tighten C-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove C-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A or equivalent and light hammer to drive caliper pin from caliper a...

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