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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Plymouth Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1991 Plymouth Voyager automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Plymouth Voyager
- 1991 Plymouth Voyager 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Plymouth Voyager 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Plymouth Voyager LE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Plymouth Voyager LE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Plymouth Voyager LE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
- 1991 Plymouth Voyager SE 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
- 1991 Plymouth Voyager SE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
- 1991 Plymouth Voyager SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> HYDRAULIC CONTROL VALVES -> 1990-91 -> ADJUSTMENT -> BRAKE WARNING SWITCH -> CHRYSLER -> COMBINATION VALVE -> Dakota -> HEIGHT SENSING PROPORTIONING VALVE, ADJUST -> HOLD-OFF VALVE -> JEEP -> Mini Vans -> PROPORTIONING VALVE -> TESTING
Vehicle: 1991 Plymouth Voyager SE 3.3 V6 GAS
CHRYSLER
BRAKE WARNING SWITCH
The switch activates a light on the dash panel to indicate that one of the hydraulic systems has failed. There are two basic types of switches. In some earlier models, as pressure falls in one system, the normal pressure of the other system forces the piston to the inoperative side where it contacts the switch terminal, causing the warning lights to illuminate.
On most models, the brake warning switch is of the latching type. If a pressure loss occurs in one side of the system, the piston in the valve is forced toward the failed side where it ...
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BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> BLEEDING SYSTEM -> CHRYSLER -> Except Front Wheel Drive Models -> Front Wheel Drive Models -> JEEP
Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS
CHRYSLER
Except Front Wheel Drive Models
- On models equipped with Rear Wheel Anti-Lock brakes (RWAL), connect one end of a suitable hose to bleeder valve on RWAL hydraulic valve and submerge other end in a glass container partially filled with clean brake fluid.
- Pump brake pedal several times, then hold pedal down firmly.
- With pedal firmly depressed, open bleeder valve until pedal fades to floor, then close bleeder valve.
- Repeat procedure until a continuous flow of brake fluid is released from bleeder valve. Ensure a fluid level is maintained in master cylinder at all times.
- On all mod...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SYSTEM SERVICE -> ACCUMULATOR, REPLACE -> All Wheel Drive -> CONTROLLER, REPLACE -> DE-PRESSURIZING HYDRAULIC ACCUMULATOR -> FRONT -> Front Wheel Drive -> HYDRAULIC ASSEMBLY, REPLACE -> PROPORTIONING VALVES, REPLACE -> PUMP/MOTOR, REPLACE -> REAR -> WHEEL SPEED SENSOR, REPLACE
Vehicle: 1991 Plymouth Voyager SE 2.5 L4 GAS
DE-PRESSURIZING HYDRAULIC ACCUMULATOR
The ABS pump/motor assembly will keep the hydraulic accumulator charged to a pressure between 1600-2000 psi anytime the ignition is in the ON position. The pump/motor cannot run if the ignition is off or either battery cable is disconnected.
The hydraulic accumulator should be depressurized before disassembling any portion of the hydraulic system.
- Turn ignition switch to the OFF position, or disconnect battery ground cable.
- Pump brake pedal a minimum of 40 times using approximately 50 pounds of pedal force. Pedal feel should change noticeab...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
DISC BRAKES, CHRYSLER CORP. -> Type 4-Kelsey-Hayes Single Pin Floating Caliper, Chrysler -> BRAKE PAD, Replace -> INSTALLATION -> REMOVAL
Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS
REMOVAL
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Remove caliper guide pin.
- Remove caliper from disc by sliding caliper assembly out and away from braking disc. Suspend caliper with wire to avoid damaging flexible brake hose.
- Remove outboard brake lining, then lift off rotor and remove inboard brake lining.
INSTALLATION
- Push piston back into cylinder bore with uni...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> SYSTEM SERVICE -> ANTI-LOCK MODULE, REPLACE -> Dakota -> Full Size Pickups & Ramcharger -> Full Size Vans & Wagons -> HYDRAULIC VALVE, REPLACE -> SPEED SENSOR AIR GAP CHECK -> SPEED SENSOR, REPLACE
Vehicle: 1991 Plymouth Voyager SE 3.0 V6 GAS
HYDRAULIC VALVE, REPLACE
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect electrical connectors from valve, Figs. and .
- Disconnect brake lines from hydraulic valve.
- Remove hydraulic valve attaching screws and the valve.
- Reverse procedure to install, noting the following:
- Torque valve attaching screws to 16-25 ft. lbs.
- Bleed brake system as described under "Bleeding Brakes" in "Hydraulic Brake" section.
SPEED SENSOR AIR GAP CHECK
- Remove speed sensor from differential.
- Measure distance (dimension B) between end of sensor pole piece and bottom of sensor flange, Fig. . Dista...
CLICK HERE TO GET FULL ACCESS TO 1991 Plymouth Voyager BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Plymouth Voyager cars and light trucks from 1990+.
DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> FRONT WHEEL DRIVE MODELS -> Inspection -> Installation -> Removal
Vehicle: 1991 Plymouth Voyager SE 3.3 V6 GAS
Removal
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw.
- Using suitable pliers, remove adjuster lever spring, Fig. .
- Remove adjuster lever.
- Turn automatic adjuster screw out to expand shoes past wheel cylinder boot.
- Using suitable tool, remove hold-down springs.
- Pull brake shoe assembly down and away from anchor plate.
- Remove "C" clip retaining parking brake lever to trailing brake shoe webbing.
- Disassemble shoe assembly.
- Clean dirt from brake...
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