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1991 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1990-94 Chrysler Town & Country, Dodge Caravan & Mini-Ram Van & Plymouth Voyager
Vehicle: 1991 Plymouth Voyager SE 3.3 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> SYSTEM COMPONENTS -> CONTROLLER ANTI-LOCK BRAKE (CAB) -> HYDRAULIC ASSEMBLY -> PUMP/MOTOR ASSEMBLY -> WHEEL SPEED SENSORS
Vehicle: 1991 Plymouth Voyager LE 3.0 V6 GAS
HYDRAULIC ASSEMBLY
This ABS system uses an integral hydraulic assembly which contains the wheel circuit valves used for brake pressure modulation.
WHEEL SPEED SENSORS
The wheel speed sensors are located at each wheel and transmit wheel speed information to the Controller Anti-Lock Brake.
CONTROLLER ANTI-LOCK BRAKE (CAB)
The Controller Anti-Lock Brake (CAB) is located on the front lefthand side of the engine compartment. The CAB uses the wheel speed inf...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Voyager LE 3.3 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1991 Plymouth Voyager SE 3.3 V6 GAS
- Raise and support vehicle.
- Remove right and left inner halfshaft attaching bolts.
- Support inner halfshaft with suitable wire or equivalent. Do not allow halfshafts to hang unsupported.
- Remove rear side propeller shaft attaching bolts.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove viscous coupling attaching nut, then slide viscous coupling from rear drive line assembly.
- Disconnect vacuum lines and electrical connector...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1991 Plymouth Voyager SE 3.0 V6 GAS
- Disconnect battery ground cable.
- Loosen air pump tube at exhaust manifold, then swivel tube away from starter.
- Disconnect all electrical connectors from starter...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1991 Plymouth Voyager LE 3.3 V6 GAS
The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heat control valve.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Plymouth Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS
Alternator and Water Pump
- Disconnect battery ground cable from battery.
- Loosen alternator mounting bolt.
- Loosen alternator adjustment screw lack nut.
- Loosen alternator belt adjusting bolt.
- Remove alternator belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
- Torque pivot bolt to 40 ft. lbs.
- Torque adjusting...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Plymouth Voyager AUTOMOBILES
Component location diagrams for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
Under Hood Components Diagram for 1991 Plymouth Voyager SE 3.3 V6 GAS Components on diagram: |
Liftgate Components Diagram for 1991 Plymouth Voyager LE 3.3 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Plymouth Voyager cars and light trucks sold in the U.S.
1991 Plymouth Voyager SE 3.3 V6 GAS Wiring Diagram Components on diagram: |
1991 Plymouth Voyager SE 2.5 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Plymouth Voyager AUTOMOBILES
OEM TSB listings for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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