Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Compressor Service -> Model FX105VL & FX105VS Compressors -> COMPRESSOR OVERHAUL -> Assemble -> Disassemble
Vehicle: 1992 Plymouth Voyager LE 3.0 V6 GAS

Disassemble

  • Remove compressor.
  • Disassemble compressor in numbered sequence as outlined in Fig. noting the following:
    • Use Spanner tool No. MB991386, or equivalent to hold crankshaft from turning during armature nut removal.
  • Inspect surfaces of armature and clutch area for scoring, cracks, scratches and deformation.

Assemble

  • Install clutch coil by aligning pin...

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BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1990 Plymouth Voyager 2.5 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposur...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1996 Plymouth Voyager 3.0 V6 GAS

Remove

  • Remove cotter pin, locknut and spring washer from wheel hub.
  • Loosen hub nut with brakes applied.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
  • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
  • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect all electrical connectors from starter motor.
  • Remove starter motor mountin...

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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1992 Plymouth Voyager SE 2.5 L4 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 Plymouth Voyager LE 3.0 V6 GAS

Inlet

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to heater core inlet tube.
  • Loosen hose clamp connecting hose to heat control valve.
  • Remove hose from vehicle.
  • Reverse procedu...

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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 1999 Plymouth Voyager 2.4 L4 GAS

Alternator & A/C Compressor Belt

  • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
  • Remove the drive belt.
  • Reverse procedure to install, noting the following:
    • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
    • Torque alte...

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COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Body Components Diagram for 1997 Plymouth Voyager  3.0 V6 GASBody Components Diagram for 1997 Plymouth Voyager 3.0 V6 GAS

Components on diagram:
  • Seat Belt Switch
  • Left Hand Door Ajar Switch
  • Right Hand Door Ajar Switch
  • Ground G-301
  • Connector B-66
  • Control Module Locations Diagram for 2000 Plymouth Voyager  3.0 V6 GASControl Module Locations Diagram for 2000 Plymouth Voyager 3.0 V6 GAS

    Components on diagram:
  • Battery
  • PCM
  • PDC
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1994 Plymouth Voyager  3.3 V6 CNG Wiring Diagram1994 Plymouth Voyager 3.3 V6 CNG Wiring Diagram

    Components on diagram:
  • Right Front Door Lock Switch
  • Left Front Door Lock Switch
  • Left Front Door Lock Motor
  • 1995 Plymouth Voyager  3.0 V6 GAS Wiring Diagram1995 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Liftgate Release
  • Air Conditioning-Heater Blower Motor
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: LETTER TO OWNERS-TEST DRIVING W/ODOMETERS DISENGAGED
    Vehicle: 1987 Plymouth Voyager LE 2.5 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: TRANSMISSION OIL COOLER LINE HOSE CLAMP SERVICE
    Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Cooling, Water Pump, Drive Belts, Pulleys
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

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    Click here to view more details about 1997 Plymouth Voyager Radiator1997 Plymouth Voyager Radiator, 26.06 x 15.06 x 1.25 in. core size, 1.31 in. inlet size, 1.56 in. outlet size, 2.38 x 15.63 in. top header, 2.17 x 15.63 in. bottom header, plastic tanks, aluminum core, top right inlet location, bottom left outlet location; With 12 in. transmission and 10 in. engine oil cooler; A high quality, OE replacement radiator; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $136.66

    Click here to view more details about 1997 Plymouth Voyager Bumper Absorber, Front1997 Plymouth Voyager Bumper Absorber, Front, A high quality, OE replacement bumper absorber; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $7.70

    Click here to view more details about 1995 Plymouth Voyager 15" x 6" Steel Wheel1995 Plymouth Voyager 15" x 6" Steel Wheel, Steel Wheel; 15 X 6; 5 Swept Spokes; 5 Lug; 4.5 Inch BP; Ident 4472435; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $78.50

    Click here to view more details1999 Plymouth Voyager V6, 3.8 L, 230 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,849.00

    Click here to view more details1991 Plymouth Voyager Used Suspension Cross Member/Subframe, 3.3, AUTO, AWD Front; AWD, Very Good.

    Source: Used Auto Parts Store

    $343.00

    Click here to view more details1994 Plymouth Voyager Used Parking Lamp, Passenger Side, R, Parklamp/Turn Signal; (below hdlp), Very Good.

    Source: Used Auto Parts Store

    $76.00
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