Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Trucks & Vans -> Adjustments -> Dakota, Durango & Full Size Pickups -> Temperature/Blend Air Door Cable
Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS

Temperature/Blend Air Door Cable
Dakota, Durango & Full Size Pickups
...

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BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Diagnosis & Testing -> 1992 -> 1992-93 -> 1993 -> 1994 -> 1994-95 -> 1995-96 -> 1996 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Component Testing -> Connector Identification -> Diagnostic Trouble Code Interpretation -> Hydraulic Assembly Internal Leak Inspection -> Intermittent Fault Diagnosis -> Wiring Diagrams
Vehicle: 1994 Plymouth Voyager LX 3.3 V6 GAS

Accessing Diagnostic Trouble Codes

The diagnostic connector, Figs. and , is located under the lefthand side of the instrument panel. On 1992-94 models, it is a blue 6-way connector; on 1995 models, it is a black 8-way connector. 1996 models utilize a 16-way connector which also serves as a diagnostic link for the PCM and air bag electronic control module. In all cases, a DRB diagnostic scan tool can be linked to this connector to obtain diagnostic trouble codes.

1992-93
  • Connect DRB scan tool to diagnostic connector.
  • Turn ignition switch to On position. Do not touch keypad durin...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1992 Plymouth Voyager 2.5 L4 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS

  • Raise and support vehicle.
  • Remove right and left inner halfshaft attaching bolts.
  • Support inner halfshaft with suitable wire or equivalent. Do not allow halfshafts to hang unsupported.
  • Remove rear side propeller shaft attaching bolts.
  • Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
  • Remove viscous coupling attaching nut, then slide viscous coupling from rear drive line assembly.
  • Disconnect vacuum lines and electrical connector...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Remove windshield wiper housing.
  • Remove alternator drive belt.
  • Remove bolt holding top of alternator to mount bracket.
  • Remove bolt holding bottom of alternator to lower pivot bracket.
  • Disengage push-in field wire connector from back of alternator.
  • Remove ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Plymouth Voyager L ELECTRIC

The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1993 Plymouth Voyager LE 3.0 V6 GAS

  • Disconnect battery ground cable, then drain cooling system into a suitable container.
  • Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
  • Remove and plug automatic transmission hoses and auxiliary oil cooler, if equipped.
  • Disconnect fan motor electrical connector, then remove fan and support assembly.
  • Remove upper shroud fasteners,...

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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

Alternator and Water Pump

  • Disconnect battery ground cable from battery.
  • Loosen alternator mounting bolt.
  • Loosen alternator adjustment screw lack nut.
  • Loosen alternator belt adjusting bolt.
  • Remove alternator belt.
  • Clean and inspect belt surfaces of all pulleys.
  • Reverse procedure to install, noting the following:
    • Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
    • Torque pivot bolt to 40 ft. lbs.
    • Torque adjusting...

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COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Engine Wiring (Right) Diagram for 1995 Plymouth Voyager  2.5 L4 GASEngine Wiring (Right) Diagram for 1995 Plymouth Voyager 2.5 L4 GAS

Components on diagram:
  • Splice A142
  • Underbody Splice Locations Diagram for 2000 Plymouth Voyager  3.3 V6 FLEXUnderbody Splice Locations Diagram for 2000 Plymouth Voyager 3.3 V6 FLEX

    Components on diagram:
  • Fuel Tank
  • Grommet
  • Splice BS-01
  • Splice BS-02
  • Splice JS-01
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1994 Plymouth Voyager  3.3 V6 CNG Wiring Diagram1994 Plymouth Voyager 3.3 V6 CNG Wiring Diagram

    Components on diagram:
  • Right Front Door Lock Switch
  • Left Front Door Lock Switch
  • Left Front Door Lock Motor
  • 1990 Plymouth Voyager SE 2.5 L4 GAS Wiring Diagram1990 Plymouth Voyager SE 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Cigar Lighter
  • Seat Belt Switch
  • Time Delay Relay
  • Left Front Door Jamb Switch
  • Right Front Door Jamb Switch
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    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: ODOR - A/C EVAPORATOR
    Vehicle: 1993 Plymouth Voyager SE 2.5 L4 GAS

    Symptoms:
  • Odors
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: IDENTIFICATION - BODY CODE USAGE FOR TSB's
    Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS

    Auto Systems:
  • Identification, Models, Labels, Etc.
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1996 Plymouth Voyager Idle Control Valve, Blade type; 4-prong male terminal; With 2 mounting holes; A high quality, OE replacement idle control valve; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $75.28

    Click here to view more details about 2002 Plymouth Voyager Bumper Absorber, Front2002 Plymouth Voyager Bumper Absorber, Front, A High Quality, Direct Fit OE Replacement For Bumper Absorber.

    Source: Auto Body Parts Store

    $38.54

    Click here to view more details about 1995 Plymouth Voyager 15" x 6" Alloy Wheel1995 Plymouth Voyager 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 5 Spokes; 5 Lug; 4.5 Inch BP; White, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details about 1984 Plymouth Voyager LE L4, 2.2 L, 135 CID Rebuilt Engine1984 Plymouth Voyager LE L4, 2.2 L, 135 CID Rebuilt Engine, FWD, non turbo, with carb or fuel injection, 6-bolt flywheel., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,476.00

    Click here to view more details2000 Plymouth Voyager Used Radiator Support Assembly, 3DR, 3.3, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $134.00

    Click here to view more details1992 Plymouth Voyager Used A/C Compressor, 3.3, AUTO, AWD, Very Good.

    Source: Used Auto Parts Store

    $157.00
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