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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

    Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
    Vehicle: 1998 Plymouth Voyager 3.0 V6 GAS

    Passenger Cars

    1990-97
    • Ensure no one is inside vehicle and ignition switch is in Lock position.
    • Connect battery ground cable.
    • Turn ignition switch to On position from passenger side of vehicle.
    • The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
    1998-2004
    • Ensure no one is inside vehicle and ignition switch is in Lock position.
    • Connect battery ground or remote cable or terminal.
    • Turn ignition On from a safe position be...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    HYDRAULIC BRAKE SYSTEMS, CHRYSLER CORP. -> HYDRAULIC CONTROL VALVES -> 1990-91 -> ADJUSTMENT -> BRAKE WARNING SWITCH -> CHRYSLER -> COMBINATION VALVE -> Dakota -> HEIGHT SENSING PROPORTIONING VALVE, ADJUST -> HOLD-OFF VALVE -> JEEP -> Mini Vans -> PROPORTIONING VALVE -> TESTING
    Vehicle: 1991 Plymouth Voyager SE 2.5 L4 GAS

    CHRYSLER

    BRAKE WARNING SWITCH

    The switch activates a light on the dash panel to indicate that one of the hydraulic systems has failed. There are two basic types of switches. In some earlier models, as pressure falls in one system, the normal pressure of the other system forces the piston to the inoperative side where it contacts the switch terminal, causing the warning lights to illuminate.

    On most models, the brake warning switch is of the latching type. If a pressure loss occurs in one side of the system, the piston in the valve is forced toward the failed side where it ...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
    Vehicle: 1995 Plymouth Voyager SE 3.3 V6 GAS

    Normal Servi...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 1995 Plymouth Voyager LE 3.3 V6 GAS

    Remove

    • Remove cotter pin, locknut and spring washer from wheel hub.
    • Loosen hub nut with brakes applied.
    • Raise and support vehicle, then remove wheel and tire assembly.
    • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
    • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
    • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS

    • Disconnect battery ground cable.
    • Remove alternator drive belt.
    • Remove alternator mounting bolts, position alternator to gain access to wire connectors.
    • Remove B+ terminal nut, field terminal nuts, ground and harness hold down n...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
    Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

    The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at intake manifold.
    • Remove hose from intake manifold.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse proced...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1998 Plymouth Voyager 3.3 V6 FLEX

    Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

    • Disconnect battery gr...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Instrument Panel Splice Locations Diagram for 2000 Plymouth Voyager  3.3 V6 GASInstrument Panel Splice Locations Diagram for 2000 Plymouth Voyager 3.3 V6 GAS

    Components on diagram:
  • Splice BS-03
  • Splice BS-05
  • Splice BS-06
  • Splice BS-08
  • Splice BS-09
  • Underbody Splice Locations Diagram for 2000 Plymouth Voyager  3.3 V6 GASUnderbody Splice Locations Diagram for 2000 Plymouth Voyager 3.3 V6 GAS

    Components on diagram:
  • Fuel Tank
  • Grommet
  • Splice BS-01
  • Splice BS-02
  • Splice JS-01
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    2000 Plymouth Voyager  3.3 V6 FLEX Wiring Diagram2000 Plymouth Voyager 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • Transmission Control Relay
  • Battery
  • 1995 Plymouth Voyager  3.0 V6 GAS Wiring Diagram1995 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Liftgate Release
  • Air Conditioning-Heater Blower Motor
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: IDLE SPEED ERRATIC - REPLACE IDLE AIR CONTROL MOTOR
    Vehicle: 1992 Plymouth Voyager SE 3.3 V6 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: AWD - REAR DRIVE LINE MODULE VACUUM MOTOR REVISION
    Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS

    Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1993 Plymouth Voyager Windshield Hardware1993 Plymouth Voyager Windshield Hardware, With joint clamp; A high quality, direct fit OE replacement windshield molding lockstrip..

    Source: Auto Body Parts Store

    $46.89

    Click here to view more details about 1998 Plymouth Voyager Fender, Front, Passenger Side1998 Plymouth Voyager Fender, Front, Passenger Side.

    Source: Auto Body Parts Store

    $33.55

    Click here to view more details about 1990 Plymouth Voyager Door Mirror Passenger Side1990 Plymouth Voyager Door Mirror Passenger Side, Passenger Side Manual Door Mirror; Paint To Match, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $80.45

    Click here to view more details1987 Plymouth Voyager LE L4, 2.6 L, 2555 CC, 156 CID Rebuilt Engine, FWD, OHC, non turbo, two vent tubes on side of block (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,946.00

    Click here to view more details1989 Plymouth Voyager Used Air Cleaner Assembly, 3.0, AUTO, FWD 6 cyl, Very Good.

    Source: Used Auto Parts Store

    $72.00

    Click here to view more details1996 Plymouth Voyager Used Bumper Bar, Rear, Without FOAM, Very Good.

    Source: Used Auto Parts Store

    $103.00
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