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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Trucks & Vans -> Heater & A/C Control Unit, Replace -> 1998-99 Full Size Vans -> Cherokee & Wrangler -> Dakota & Durango -> Full Size Pickups -> Grand Cherokee -> Minivans
Vehicle: 2000 Plymouth Voyager 3.3 V6 GAS

Cherokee & Wrangler
  • Remove instrument panel bezel using a suitable wide blade flat tool and pry bezel away from instrument panel, then lower down glove box door.
  • Reach through glove box opening and disconnect vacuum harness .
  • Remove control panel attaching screws and pull control unit far enough away to disconnect electrical connectors and control cables.
  • Remove control unit.
  • Reverse procedure to install.
Dakota & Durango
  • Using a suitable wide flat blade tool, pry cluster bezel away from instrument panel, Fig....

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BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1992 Plymouth Voyager SE 2.5 L4 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Pad knock back after cornering or rough road travel.
  • Piston or pad assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seiz...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Voyager LE 3.3 V6 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1995 Plymouth Voyager SE 3.0 V6 GAS

Remove

  • Remove cotter pin, locknut and spring washer from wheel hub.
  • Loosen hub nut with brakes applied.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
  • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
  • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator mounting bolts, position alternator to gain access to wire connectors.
  • Remove B+ terminal nut, field terminal nuts, ground and harness hold down n...

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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at intake manifold.
  • Remove hose from intake manifold.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse proced...

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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 Plymouth Voyager 3.3 V6 GAS

Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

  • Disconnect battery gr...

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COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Liftgate Diagram for 1998 Plymouth Voyager  2.4 L4 GASLiftgate Diagram for 1998 Plymouth Voyager 2.4 L4 GAS

Components on diagram:
  • License Lamp
  • Rear Wiper Motor
  • Rear Window Defogger
  • CHMSL
  • Liftgate Lock Motor
  • Instrument Panel Connections Diagram for 1994 Plymouth Voyager SE 3.3 V6 CNGInstrument Panel Connections Diagram for 1994 Plymouth Voyager SE 3.3 V6 CNG

    Components on diagram:
  • Data Link Connector
  • Park Brake Switch
  • Remote Keyless Entry
  • Glove Box Lamp Switch
  • Steering Column
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1995 Plymouth Voyager LE 3.3 V6 GAS Wiring Diagram1995 Plymouth Voyager LE 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Power Seats
  • 1998 Plymouth Voyager  3.3 V6 GAS Wiring Diagram1998 Plymouth Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Driver Power Seat Switch
  • Driver Seat Horizontal Motor
  • Driver Seat Rear Vertical Motor
  • Driver Seat Recliner Motor
  • Driver Seat Front Vertical Motor
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    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: SHUDDER DURING TORQUE CONV EMCC OPS -41TE/42LE- REV2
    Vehicle: 1995 Plymouth Voyager SE 3.3 V6 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: AWD - REAR DRIVE LINE MODULE VACUUM MOTOR REVISION
    Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS

    Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

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    Click here to view more details about 2000 Plymouth Voyager Bumper Reinforcement, Front2000 Plymouth Voyager Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $89.96

    Click here to view more details about 2002 Plymouth Voyager Bumper Absorber, Front2002 Plymouth Voyager Bumper Absorber, Front, A High Quality, Direct Fit OE Replacement For Bumper Absorber.

    Source: Auto Body Parts Store

    $38.54

    Click here to view more details about 1993 Plymouth Voyager 14" x 5.5" Steel Wheel1993 Plymouth Voyager 14" x 5.5" Steel Wheel, Steel Wheel; 14 X 5.5; 18 Holes; 5 Lug; 100MM BP; Ident 4284390; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details about 1987 Plymouth Voyager LE L4, 2.2 L, 135 CID Rebuilt Engine1987 Plymouth Voyager LE L4, 2.2 L, 135 CID Rebuilt Engine, FWD, non turbo, with carb or fuel injection, 8-bolt flywheel, head #782 (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,535.00

    Click here to view more details1997 Plymouth Voyager Used Bumper Bar, Front, 4DR, Gray, SE, Very Good.

    Source: Used Auto Parts Store

    $135.00

    Click here to view more details2000 Plymouth Voyager Used Ignition Switch W/Key, Sdn, Very Good.

    Source: Used Auto Parts Store

    $65.00
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