Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Drive Belt Data -> Domestic Light Trucks & Vans -> 1992-95
Vehicle: 1993 Plymouth Voyager 3.0 V6 GAS

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BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2000 Plymouth Voyager 3.3 V6 GAS

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

On models equipped with fuel injected engines, r...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1996 Plymouth Voyager SE 3.0 V6 GAS

Remove

  • Remove cotter pin, locknut and spring washer from wheel hub.
  • Loosen hub nut with brakes applied.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
  • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
  • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1996 Plymouth Voyager SE 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Disconnect alternator electrical connectors, then remove upper mounting bolt.
  • Remove lower mounting bolt, then alternat...

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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1991 Plymouth Voyager 2.5 L4 GAS

The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Plymouth Voyager SE 3.0 V6 GAS

Lower

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to radiator.
  • Loosen hose clamp connecting hose to water pump.
  • Remove hose from vehicle.
  • Reverse procedure to i...

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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
Vehicle: 1990 Plymouth Voyager 2.5 L4 GAS

Alternator and Water Pump

  • Disconnect battery ground cable from battery.
  • Loosen alternator mounting bolt.
  • Loosen alternator adjustment screw lack nut.
  • Loosen alternator belt adjusting bolt.
  • Remove alternator belt.
  • Clean and inspect belt surfaces of all pulleys.
  • Reverse procedure to install, noting the following:
    • Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
    • Torque pivot bolt to 40 ft. lbs.
    • Torque adjusting...

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COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Component Diagram for 1991 Plymouth Voyager  2.5 L4 GASEngine Compartment Component Diagram for 1991 Plymouth Voyager 2.5 L4 GAS

Components on diagram:
  • A/C Clutch Relay
  • Purge Solenoid
  • Radiator Fan Relay
  • Starter Relay
  • Washer Pump
  • Upper I/P Splices Diagram for 1989 Plymouth Voyager SE 2.5 L4 GASUpper I/P Splices Diagram for 1989 Plymouth Voyager SE 2.5 L4 GAS

    Components on diagram:
  • Splice X13
  • Splice G5-2
  • Splice H44
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1999 Plymouth Voyager  3.3 V6 GAS Wiring Diagram1999 Plymouth Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Remote Keyless Entry Module
  • Horn Relay
  • Body Control Module
  • Horn
  • Horn Switch
  • 2000 Plymouth Voyager  3.0 V6 GAS Wiring Diagram2000 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Name Brand Speaker Relay
  • Rear Window Defogger Relay
  • Door Lock Relay
  • Fog Lamp Relay
  • Daytime Running Lamps Module
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    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: ONLY ETHYLENE GLYCOL BASED COOLANTS ARE RECOMMENDED
    Vehicle: 1989 Plymouth Voyager SE 2.5 L4 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Cooling, Water Pump, Drive Belts, Pulleys
  • Document: RECORDABLE COMPACT DISCS USED IN CD PLAYERS
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1998 Plymouth Voyager Fender, Front, Passenger Side1998 Plymouth Voyager Fender, Front, Passenger Side.

    Source: Auto Body Parts Store

    $33.55

    Click here to view more details about 1997 Plymouth Voyager Alternator1997 Plymouth Voyager Alternator, Clockwise Rotation, S6 Pulley, Uses Only New Components, Meets Or Exceeds All OEM Specifications, With NSA's Limited 2-Year Warranty.

    Source: Auto Body Parts Store

    $118.69

    Click here to view more details2003 Plymouth Voyager 15" Aftermarket Wheel Covers, Aftermarket Wheel Covers; 15 Inch; Lace Design Chrome; ABS; Metal Clip Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $33.50

    Click here to view more details1999 Plymouth Voyager V6, 3.8 L, 230 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,849.00

    Click here to view more details1994 Plymouth Voyager Used Parking Lamp, Driver Side, Parklamp/Turn Signal; (below hdlp), Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details1990 Plymouth Voyager Used Cooling Fan Assembly, FAN ASSM; R. (CONDENSER), Very Good.

    Source: Used Auto Parts Store

    $89.00
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