Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Trucks & Vans -> Recirculation Door, Replace -> 1997 -> Dakota -> Full Size Pickups & Grand Cherokee -> Wrangler
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

Full Size Pickups & Grand Cherokee
  • Remove heater/A/C unit from vehicle as described under "Heater Housing, Replace," then disconnect door actuating rod clip, Figs. and .
  • Pry door shaft retainer out of shaft, Figs. and , then remove door through upper opening.
  • Reverse procedure to install.
Dakota
1997
  • Remove instrument panel and heater/A/C housing as outlined under "Heater Housing, Replace."
  • Remove heater/A/C housing cover, then lift lower end of the recirculation door up far enough so that the door lever is clear of ...

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BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1996 Plymouth Voyager 2.4 L4 GAS

Service Brake

Except FWD Models & Ram 50
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Voyager SE 3.3 V6 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1991 Plymouth Voyager LE 3.3 V6 GAS

  • Raise and support vehicle.
  • Remove right and left inner halfshaft attaching bolts.
  • Support inner halfshaft with suitable wire or equivalent. Do not allow halfshafts to hang unsupported.
  • Remove rear side propeller shaft attaching bolts.
  • Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
  • Remove viscous coupling attaching nut, then slide viscous coupling from rear drive line assembly.
  • Disconnect vacuum lines and electrical connector...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1995 Plymouth Voyager LE 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Disconnect all electrical connectors from starter motor ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1995 Plymouth Voyager LE 3.3 V6 GAS

The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

  • Disconnect battery ground cable, then drain cooling system into a suitable container.
  • Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
  • Remove automatic transmission hoses and auxiliary oil cooler, if equipped.
  • Disconnect fan motor electrical connector, then remove fan and support assembly.
  • Remove upper shroud fasteners, then...

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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1995 Plymouth Voyager SE 3.0 V6 GAS

Alternator and Power Steering

  • Disconnect battery ground cable from battery.
  • Install breaker bar into 1/2 square opening in tensioner.
  • Rotate tensioner counterclockwise to relieve belt tension.
  • Remove alternator and power steering drive belt.
  • Clean and inspect belt surfaces o...

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COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Rear End Splices Diagram for 1992 Plymouth Voyager LE 3.0 V6 GASRear End Splices Diagram for 1992 Plymouth Voyager LE 3.0 V6 GAS

Components on diagram:
  • Splice L7-1
  • Splice Z1-7
  • Splice Z1-9
  • Steering Column Components Diagram for 1989 Plymouth Voyager SE 3.0 V6 GASSteering Column Components Diagram for 1989 Plymouth Voyager SE 3.0 V6 GAS

    Components on diagram:
  • Ignition Switch
  • Headlamp Dimmer Switch
  • Key-In Buzzer Wiring Connector
  • Turn Signal Switch Wiring Connector
  • Windshield Wiper Wiring Connector
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    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1994 Plymouth Voyager LX 3.0 V6 GAS Wiring Diagram1994 Plymouth Voyager LX 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Transmission Control Module
  • Radiator Fan Relay
  • Safety Shutdown Relay
  • Windshield Wiper Motor
  • 1988 Plymouth Voyager LE 2.5 L4 GAS Wiring Diagram1988 Plymouth Voyager LE 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Throttle Body Temperature Sensor
  • Purge Solenoid
  • Manifold Absolute Pressure Sensor
  • Heated Oxygen Sensor
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    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: A-604 - ATX FLUID FOAMING CONDITION - DIAG/REPAIR
    Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: HISS/PUFF EXHAUST NOISE FROM FRONT OF VHCLE - REV 2
    Vehicle: 1993 Plymouth Voyager LE 3.0 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Exhaust System
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

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    Click here to view more details about 1999 Plymouth Voyager Splash Shield, Front, Passenger Side1999 Plymouth Voyager Splash Shield, Front, Passenger Side, A high quality, OE replacement splash shield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $11.00

    Click here to view more details about 2002 Plymouth Voyager Bumper Absorber, Front2002 Plymouth Voyager Bumper Absorber, Front, A High Quality, Direct Fit OE Replacement For Bumper Absorber.

    Source: Auto Body Parts Store

    $38.54

    Click here to view more details about 1995 Plymouth Voyager 15" x 6" Alloy Wheel1995 Plymouth Voyager 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 5 Spokes; 5 Lug; 4.5 Inch BP; White, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details about 1993 Plymouth Voyager LE V6, 3.3 L, 201 CID Rebuilt Engine1993 Plymouth Voyager LE V6, 3.3 L, 201 CID Rebuilt Engine, FWD, OHV, fuel injection, after date code 627 & production #4553486., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details1989 Plymouth Voyager Used Air Cleaner Assembly, 3.0, AUTO, FWD 6-181 (3.0L), Very Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details1996 Plymouth Voyager Used Bumper Bar, Front, 4DR, Green, SE Without FOAM, Very Good.

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    $113.00
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