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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

    General Service Domestic Vehicles -> 1996-97 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
    Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

    Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

    For R-134a system an electronic type leak detector is recommended.

    Electronic Leak Detectors
    ...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting
    Vehicle: 2000 Plymouth Voyager 2.4 L4 GAS

    Brake system troubleshooting procedures are limited to the basic brake syste...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
    Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    On models equipped with fuel injected engines, r...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 1998 Plymouth Voyager 3.8 V6 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS

    • Disconnect battery ground cable.
    • Remove windshield wiper housing.
    • Remove alternator drive belt.
    • Remove bolt holding top of alternator to mount bracket.
    • Remove bolt holding bottom of alternator to lower pivot bracket.
    • Disengage push-in field wire connector from back of alternator.
    • Remove ...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
    Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

    When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 1990 Plymouth Voyager 3.0 V6 GAS

    Inlet

    • Drain coolant into a suitable container.
    • Loosen hose clamp connecting hose to heater core inlet tube.
    • Loosen hose clamp connecting hose to heat control valve.
    • Remove hose from vehicle.
    • Reverse procedu...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Water Pump -> Power Steering
    Vehicle: 1992 Plymouth Voyager SE 2.5 L4 GAS

    Alternator and Water Pump

    • Disconnect battery ground cable from battery.
    • Loosen alternator mounting bolt.
    • Loosen alternator adjustment screw lack nut.
    • Loosen alternator belt adjusting bolt.
    • Remove alternator belt.
    • Clean and inspect belt surfaces of all pulleys.
    • Reverse procedure to install, noting the following:
      • Tighten adjusting bolt to increase alternator belt tension to 160 lbs.
      • Torque pivot bolt to 40 ft. lbs.
      • Torque adjusting...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    A-Pillar Connectors Diagram for 1996 Plymouth Voyager SE 2.4 L4 GASA-Pillar Connectors Diagram for 1996 Plymouth Voyager SE 2.4 L4 GAS

    Components on diagram:
  • Left A-Pillar
  • Connector B-01
  • Connects To Left Connector D-02
  • Connector B-02
  • Connector B-03
  • Fuel Filter Diagram for 1996 Plymouth Voyager SE 3.3 V6 GASFuel Filter Diagram for 1996 Plymouth Voyager SE 3.3 V6 GAS

    Components on diagram:
  • Fuel Pump Module
  • Fuel Filter
  • Filter Mounting Bolt
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1993 Plymouth Voyager SE 3.0 V6 GAS Wiring Diagram1993 Plymouth Voyager SE 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Airbag System Diagnostic Module
  • Squib
  • 1995 Plymouth Voyager  3.3 V6 CNG Wiring Diagram1995 Plymouth Voyager 3.3 V6 CNG Wiring Diagram

    Components on diagram:
  • Left Power Vent Motor
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: A-604 ATX (FULLY ELECTRONIC) - DIAGNOSIS PROCEDURE
    Vehicle: 1991 Plymouth Voyager 3.0 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: 2ND/3RD SEAT OUTBOARD SEAT BELT EXTENSIONS AVAILABLE
    Vehicle: 1991 Plymouth Voyager SE 2.5 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1997 Plymouth Voyager Alternator1997 Plymouth Voyager Alternator, Clockwise Rotation, S6 Pulley, Uses Only New Components, Meets Or Exceeds All OEM Specifications, With NSA's Limited 2-Year Warranty.

    Source: Auto Body Parts Store

    $118.69

    Click here to view more details about 2000 Plymouth Voyager Headlight, Passenger Side2000 Plymouth Voyager Headlight, Passenger Side, Bulbs included; Composite, combination, and quad light type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $54.39

    Click here to view more details2003 Plymouth Voyager 15" Aftermarket Wheel Covers, Aftermarket Wheel Covers; 15 Inch; Lace Design Chrome; ABS; Metal Clip Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $21.50

    Click here to view more details about 1988 Plymouth Voyager LE L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1988 Plymouth Voyager LE L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details1998 Plymouth Voyager Used Ignition Switch W/Key, Sdn, W/KEY, Very Good.

    Source: Used Auto Parts Store

    $55.00

    Click here to view more details1992 Plymouth Voyager Used AM-FM-Cassette, RECVR, 2-7 PIN CONNECTORS, AM-FM-CASS, Without CD CONT, Very Good.

    Source: Used Auto Parts Store

    $86.00
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