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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Trucks & Vans -> Temperature/Blend Air Door Motor, Replace -> Grand Cherokee
    Vehicle: 1996 Plymouth Voyager SE 2.4 L4 GAS

    Grand Cherokee
    • Disconnect motor electrical con...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting
    Vehicle: 2000 Plymouth Voyager 2.4 L4 GAS

    Brake system troubleshooting procedures are limited to the basic brake syste...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
    Vehicle: 2000 Plymouth Voyager 3.0 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reco...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 1996 Plymouth Voyager 3.0 V6 GAS

    Remove

    • Remove cotter pin, locknut and spring washer from wheel hub.
    • Loosen hub nut with brakes applied.
    • Raise and support vehicle, then remove wheel and tire assembly.
    • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
    • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
    • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS

    • Disconnect battery ground cable.
    • Remove alternator drive belt.
    • Remove alternator mounting bolts, position alternator to gain access to wire connectors.
    • Remove B+ terminal nut, field terminal nuts, ground and harness hold down n...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
    Vehicle: 1994 Plymouth Voyager L ELECTRIC

    When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1993 Plymouth Voyager SE 2.5 L4 GAS

    • Disconnect battery ground cable, then drain cooling system into a suitable container.
    • Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
    • Remove automatic transmission hoses and auxiliary oil cooler, if equipped.
    • Disconnect fan motor electrical connector, then remove fan and support assembly.
    • Remove upper shroud fasteners, then...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1995 Plymouth Voyager LE 3.3 V6 GAS

    Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

    • Disconnect battery gr...

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Engine Splices Diagram for 1991 Plymouth Voyager LE 3.3 V6 GASEngine Splices Diagram for 1991 Plymouth Voyager LE 3.3 V6 GAS

    Components on diagram:
  • Splice K-22
  • Splice K-6
  • Splice K-7
  • Splice A61-1
  • Splice A61-2
  • I/P Splices Diagram for 1989 Plymouth Voyager SE 3.0 V6 GASI/P Splices Diagram for 1989 Plymouth Voyager SE 3.0 V6 GAS

    Components on diagram:
  • Splice C7
  • Splice E2
  • Splice L1
  • Splice L7
  • Splice M1
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.

    1992 Plymouth Voyager  2.5 L4 GAS Wiring Diagram1992 Plymouth Voyager 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Transaxle solenoid pressure switch
  • Vacuum Solenoid
  • Electronic Automatic Transaxle Control Module
  • 1990 Plymouth Voyager SE 2.5 L4 GAS Wiring Diagram1990 Plymouth Voyager SE 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Headlamp Switch
  • License Lamp
  • Cigar Lighter
  • Horn
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: NOISE/KNOCK - CARBON BUILD-UP ON TOP OF PISTON
    Vehicle: 1991 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Gasoline Engines
  • Document: A-604 - ATX FLUID FOAMING CONDITION - DIAG/REPAIR
    Vehicle: 1991 Plymouth Voyager LE 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1997 Plymouth Voyager Alternator1997 Plymouth Voyager Alternator, Clockwise Rotation, S6 Pulley, Uses Only New Components, Meets Or Exceeds All OEM Specifications, With NSA's Limited 2-Year Warranty.

    Source: Auto Body Parts Store

    $118.69

    Click here to view more details about 2000 Plymouth Voyager Park Light Assembly, Passenger Side2000 Plymouth Voyager Park Light Assembly, Passenger Side, Bulbs not included; Quad-type; DOT and SAE approved; A high quality, OE replacement parking light; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $33.87

    Click here to view more details about 1995 Plymouth Voyager Power Door Mirror, Passenger Side1995 Plymouth Voyager Power Door Mirror, Passenger Side, PASSENGER SIDE POWER DOOR MIRROR, WITH HEATED GLASS, FOLDAWAY TYPE, BLACK TEXTURED, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $92.63

    Click here to view more details about 1995 Plymouth Voyager LE V6, 3.3 L, 201 CID Rebuilt Engine1995 Plymouth Voyager LE V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details1994 Plymouth Voyager Used Bumper Bar, Front, 3DR, BLUE, BASE, Very Good.

    Source: Used Auto Parts Store

    $135.00

    Click here to view more details1997 Plymouth Voyager Used Ignition Switch W/Key, W/KEY, Very Good.

    Source: Used Auto Parts Store

    $61.00
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