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Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+
Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 1994 Plymouth Voyager SE 3.3 V6 CNG
Passenger Cars
1990-97
It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.
- Place ignition switch in Lock position.
- Disconnect and isolate battery ground cable.
- Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004
It may be required to access and rec...
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BRAKE SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.
DRUM BRAKES, CHRYSLER CORP. -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1990 Plymouth Voyager 2.5 L4 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposur...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1990 Plymouth Voyager 2.5 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Voyager cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS
Front
Remove
- Remove cotter pin, locknut and spring washer from wheel hub.
- Loosen hub nut with brakes applied.
- Raise and support vehicle, then remove wheel and tire assembly.
- If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
- Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect solenoid wire connector from terminal.
- Remove nut holding B+ wire to terminal.
- Disconnect solenoid and B+ wires from starter terminals.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 1996 Plymouth Voyager 2.4 L4 GAS
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Voyager cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Plymouth Voyager 2.5 L4 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
- Remove automatic transmission hoses and auxiliary oil cooler, if equipped.
- Disconnect fan motor electrical connector, then remove fan and support assembly.
- Remove upper shroud fasteners, then...
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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Voyager AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1992 Plymouth Voyager 3.0 V6 GAS
Alternator and Power Steering
- Disconnect battery ground cable from battery.
- Install breaker bar into 1/2 square opening in tensioner.
- Rotate tensioner counterclockwise to relieve belt tension.
- Remove alternator and power steering drive belt.
- Clean and inspect belt surfaces o...
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COMPONENT LOCATION DIAGRAMS FOR Plymouth Voyager AUTOMOBILES
Component location diagrams for most Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
 Steering Column Components Diagram for 1989 Plymouth Voyager SE 3.0 V6 GASComponents on diagram: |
 Engine Compartment Splices Diagram for 1993 Plymouth Voyager 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most Plymouth Voyager cars and light trucks sold in the U.S.
 1996 Plymouth Voyager 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1993 Plymouth Voyager SE 2.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Plymouth Voyager AUTOMOBILES
OEM TSB listings for most Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: CLICK/RATTLE SOUND IN AREA OF STEERING WHEEL Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS Symptoms: |
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Document: DELAYED TRANSAXLE ENGAGEMENT Vehicle: 1990 Plymouth Voyager SE 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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