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1991 Ford F-150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Ford F-150 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-150 Pickup automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Ford F-150 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    A/C & Cooling System Maintenance -> Ford Motor Co. -> 1990-93 Ford Bronco, E-Series, Expedition, F-Series & F-Super Duty
    Vehicle: 1991 Ford F-150 Pickup Super CAB 5.8 V8 GAS

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    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    DRUM BRAKES, FORD -> Except E & F 250-350 & F-Super Duty -> BRAKE SERVICE -> INSTALLATION -> REMOVAL
    Vehicle: 1991 Ford F-150 Pickup 4.9 L6 GAS

    REMOVAL

    • Raise and support vehicle.
    • Remove wheel and tire assembly.
    • On vehicles with full-floating axles, remove brake drum as follows:
      • Loosen brake shoe adjustment screw.
      • Remove rear axle retaining bolts and lock washers, axle shaft, and gasket.
      • Remove wheel bearing locknut, lock washer, and adjusting nut.
      • Remove hub and drum from axle.
      • Remove brake drum to hub retaining screws, bolts, or bolts and nuts, then remove brake drum from hub.
    • On vehicles with semi-floating axles, remove brake drum as follows:
      • Remove brake drum retaining nuts.
      • Remove brake drum. If brake lining is dragging on brake...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991 Bronco II, F250HD & F350, F-Super Duty, Bronco & F150-350
    Vehicle: 1991 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    The inertia switch is lo...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 1991 Ford F-150 Pickup Super CAB 4.9 L6 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    Alternator, Replace
    Vehicle: 1991 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    • Disconnect battery ground cable.
    • Remove air cleaner assembly, if required.
    • Disconnect wire harness connectors from voltage regulator.
    • Remove accessory drive belt.
    • Remove alter...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    Ford Motor Co. Trucks -> Fuel Reset ->
    Vehicle: 1991 Ford F-150 Pickup Super CAB 4.9 L6 GAS

    The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 1991 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition hose clamp at heater core and remove hose.
    • Reposition hose clamp at coolant tube and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure t...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Ford F-150 Pickup AUTOMOBILES

    Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
    Vehicle: 1991 Ford F-150 Pickup Super CAB 5.0 V8 GAS

    Automatic Tension

    • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
    • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
    • Reverse procedure to install.

    Manual Tension

    • Loosen accessory adjustment bolt and pivot bolt.
    • Remove belt.
    • Reverse procedure to install, adjust belt tension as follows:
      • Lo...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1991 Ford F-150 Pickup AUTOMOBILES

    Component location diagrams for most 1991 Ford F-150 Pickup cars and light trucks sold in the U.S. from 1990+.

    I/P Components Diagram for 1991 Ford F-150 Pickup  5.0 V8 GASI/P Components Diagram for 1991 Ford F-150 Pickup 5.0 V8 GAS

    Components on diagram:
  • Warning Chime Module
  • Rear Anti-Lock Brake Module
  • Inertia Switch
  • Ignition Switch
  • Horn Relay
  • CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1991 Ford F-150 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Ford F-150 Pickup cars and light trucks sold in the U.S.

    1991 Ford F-150 Pickup  5.0 V8 GAS Wiring Diagram1991 Ford F-150 Pickup 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Rear Anti-Lock Brake Module
  • Ignition Switch
  • Park Brake Switch
  • Brake Fluid Level Switch
  • Instrument Cluster
  • 1991 Ford F-150 Pickup Super CAB 4.9 L6 GAS Wiring Diagram1991 Ford F-150 Pickup Super CAB 4.9 L6 GAS Wiring Diagram

    Components on diagram:
  • LH/RH Rear Park Stop Turn Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1991 Ford F-150 Pickup AUTOMOBILES

    OEM TSB listings for most 1991 Ford F-150 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: MERCON ATF IS BRING REPLACED BY MERCON V ATF AS A SERVICE FLUID
    Vehicle: 1991 Ford F-150 Pickup 5.0 V8 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Automatic Trans, Coolers, Torque Converter
  • Document: TRANSMISSION - 4R100/E40D - TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED
    Vehicle: 1991 Ford F-150 Pickup 5.0 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Ford F-150 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Ford F-150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford F-150 Pickup SPECIFICATIONS DATA!

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    Click here to view more details2003 Ford F-150 Bumper Bracket, Front, Driver Side, A high quality, OE replacement bumper cover bracket; With 3 years limited CertifiedXL warranty..

    Source: Auto Body Parts Store

    $25.64

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    Source: Auto Body Parts Store

    $21.09

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    Source: Wheels / Rims, Mirrors & Lights Store

    $58.45

    Click here to view more details1980 Ford F-150 Pickup Super Cab L6, 4.9 L, 300 CID Rebuilt Engine, Front sump pan, Dipstick in pan or in front of filter mounting in block. No Smog, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,390.00

    Click here to view more details2004 Ford F-150 Pickup Used Exhaust Manifold, NEW STYLE, 8-280 (4.6L, VIN W), R., Good.

    Source: Used Auto Parts Store

    $118.00

    Click here to view more details1979 Ford F-150 Pickup Used Exhaust Manifold, 8-400 (6.6L), L., Very Good.

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    $96.00
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