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1991 Dodge W150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Dodge Full Size Pickups & Ramcharger
Vehicle: 1991 Dodge W150 Pickup S 3.9 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
DISC BRAKES, CHRYSLER CORP. -> General Information -> TROUBLESHOOTING -> BRAKE RATTLE -> BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING -> CALIPER BRAKE FLUID LEAK -> EXCESSIVE PEDAL EFFORT -> EXCESSIVE PEDAL TRAVEL -> HEAVY BRAKE DRAG -> NO BRAKING EFFECT WHEN PEDAL IS DEPRESSED -> PULL, UNEVEN OR GRABBING BRAKES -> REAR BRAKES LOCKING ON APPLICATION
Vehicle: 1991 Dodge W150 Pickup 3.9 V6 GAS
EXCESSIVE PEDAL TRAVEL
- Worn brake lining.
- Pad knock back after cornering or rough road travel.
- Piston or pad assembly not properly seated or positioned.
- Air leak or insufficient fluid in system or caliper.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoe and lining assemblies.
BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
EXCESSIVE PEDAL EFFORT
- Frozen or seiz...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 W Series & Ramcharger 4WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1991 Dodge W150 Pickup S 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
Front
- Position transmission and transfer case to their neutral positions. Raise and support vehicle. Remove skid plate, if equipped.
- Mark a line across transfer case flange and CV for installation reference.
- Mark a line across propeller shaft flange yoke and front axle companion flange for installation reference.
- Remove companion flange bolts.
- Remove transfer case flange bolts and remove propeller shaft.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Torque companion flange and flange yoke bolts to 80 ft. lbs.
- Torque transfer case companion flange bolts to...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1991 Dodge W150 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield clip and heat shield from starter.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Chrysler LLC Trucks -> All Wheel Drive (AWD) Warning Lamp ->
Vehicle: 1991 Dodge W150 Pickup S 5.2 V8 GAS
This light monitors the AWD system. The light will turn on for a bulb check when the ignition switch is turned to the on position and may stay on for as long as three seconds. When the lamp is illuminated solid here is an A...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Dodge W150 Pickup S 5.2 V8 GAS
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Detach radiator hose at bottom right of radiator and position aside.
- Remove upper radiator hose and position aside.
- Disconnect transmission cooler lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Dodge W150 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge W150 Pickup 3.9 V6 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Dodge W150 Pickup AUTOMOBILES
Component location diagrams for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Splices Diagram for 1991 Dodge W150 Pickup S 5.9 V8 GAS Components on diagram: |
Engine Splices Diagram for 1991 Dodge W150 Pickup S 5.9 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Dodge W150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S.
1991 Dodge W150 Pickup 5.2 V8 GAS Wiring Diagram Components on diagram: |
1991 Dodge W150 Pickup 5.9 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Dodge W150 Pickup AUTOMOBILES
OEM TSB listings for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1991 Dodge W150 Pickup 3.9 V6 GAS Auto Systems: |
Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1991 Dodge W150 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Dodge W150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Dodge W150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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