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Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo S80 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo S80 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo S80 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo S80 cars and light trucks from 1990+
A/C & Cooling System Maintenance -> Volvo -> 1999-2001
Vehicle: 1999 Volvo S80 2.9 L6 GAS
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BRAKE SERVICE PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo S80 cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Table -> F. Intermittent Faults -> G. Diagnostic Trouble Code (DTC) Table -> H. Test Drive -> Intermittent Faults -> J. Diagnostic Trouble Code (DTC)/Diagnosis Table -> K. Symptoms/Diagnosis Table -> L. Mechanical Components, Fault Tracing -> Less Volvo Diagnostic Key -> MA. Diagnostic Trouble Codes (DTC), Wheel Sensors -> MB-Diagnostic Trouble Code (DTC) 1-4-1 -> MC-Diagnostic Trouble Code (DTC) 1-4-2 -> MD-Diagnostic Trouble Code (DTC) 1-4-4 -> ME-Diagnostic Trouble Codes (DTC), Valves -> MF-Diagnostic Trouble Code (DTC) 4-2-4 -> MG-Diagnostic Trouble Code (DTC) 4-4-1 -> MH-Diagnostic Trouble Code (DTC) 4-4-3 -> MJ-Diagnostic Trouble Code (DTC) 4-4-4 -> NA-ABS-Warning Indicator Does Not Light -> NB-ABS-Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NC-TRACS Warning Indicator Does Not Light -> ND-TRACS Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NE-Brake Warning Indicator Does Not Light -> NF-Brake Warning Indicator Does Not Go Out -> NG-Diagnostic Trouble Codes (DTC) Cannot Be Read -> NH-Poor Braking -> NJ-Both Front Wheels Are Wholly Or Partially Locked -> NK-No TRACS Function -> P-Signal Description, Control Module -> Reading Diagnostic Trouble Codes -> Wiring Diagrams -> With Volvo Diagnostic Key
Vehicle: 2000 Volvo S80 2.9 L6 GAS
The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.
If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.
Accessing Diagnostic Trouble Codes
Less Volvo Diagnostic Key
- Connect diagnostic lead to position 3 on diagnostic output A, then turn ignit...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Scheduled Maintenance -> 2003 C70, S40, S60, S80 & V40 -> Normal Service -> Severe Service
Vehicle: 2003 Volvo S80 2.9 L6 GAS
Normal Service
Replace a...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo S80 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Left Side -> Rear -> Right Side
Vehicle: 2007 Volvo S80 V8 4.4 V8 GAS
Left Side
- Raise and support vehicle on lift.
- On models with AWD, remove drain plug and drain transmission fluid.
- On all models, remove front wheel lug nuts.
- Remove bolt for wheel hub driveshaft.
- Counterhold using a suitable tool in brake disc vents.
- Tap end of drive shaft approximately 20-25mm into wheel hub.
- Remove nut for ball joint and control arm. If ball joint pinion moves, counterhold end of lug using suitable tool.
- Disconnect ball joint pinion from control arm using suitable tool.
- Install cap nut using suitable tool on ball joint pinion.
- Tighten nut against control arm, the...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volvo S80 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> TPMS Pressure Warning Valve & Transmitter
Vehicle: 2005 Volvo S80 T6 Premier 2.9 L6 GAS
TPMS Pressure Warning Valve & Transmitter
For series C70, S40, V50 and 2007 S80, refer to Fig. service TPMS sensor identification.
For series V70, XC70, 2005-06 S80, S60 up to chassis number 688292 and XC90 up to chassis number 456766, refer to Fig. TPMS sensor identification.
On S60 and XC90 vehicles, a newer version of the TPMS sensor, Fig. , with a rubber valve stem and a snap-in transmitter was introduced in production starting with following S60 chassis numbers 688293 and XC90 chassis number 456767. The appearance of a rubber valve stem does not indicate lack of TPMS sen...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo S80 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Volvo S80 2.5T 2.5 L5 GAS
- Disconnect battery ground cable.
- Remove intake manifold between front cover plate and air cleaner housing.
- On models equipped with turbo, loosen hose clamps between charge air cooler and electronic throttle module, disconnect electrical connector and remove charge air cooler hose.
- On all model...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2000 Volvo S80 2.9 L6 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo S80 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2005-07 S80 -> Relearn -> Reset
Vehicle: 2005 Volvo S80 2.5T AWD 2.5 L5 GAS
Reset
If the system detects low tire pressure, a warning message will be displayed on the instrument panel and the tire pressure warning lamp will be illuminated. Inflating tire to recommended pressure and driving the vehicle at a speed of 20 mph or faster for several minutes will clear the tire message.
Volvo recommends that all wheels installed on the vehicle, with the exception of the temporary spare tire, be equipped with Volvo tire pressure monitor system sensors. Wheels without tire pressure monitor system sensors will cause ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo S80 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo S80 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Volvo S80 2.9 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo S80 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo S80 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Volvo S80 T6 3.0 L6 GAS
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo S80 AUTOMOBILES
Component location diagrams for most Volvo S80 cars and light trucks sold in the U.S. from 1990+.
 Auxiliary Lamp Wiring Diagram for 2000 Volvo S80 2.9 L6 GASComponents on diagram: |
 HVAC Components Diagram for 2008 Volvo S80 T6 3.0 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volvo S80 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo S80 cars and light trucks sold in the U.S.
 1999 Volvo S80 2.8 L6 GAS Wiring DiagramComponents on diagram: |
 2005 Volvo S80 T6 2.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo S80 AUTOMOBILES
OEM TSB listings for most Volvo S80 cars and light trucks sold in the U.S. from 1985+.
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Document: VOLVO IMAGE APPAREL PROGRAM Vehicle: 2004 Volvo S80 2.9 L6 GAS Auto Systems: |
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Document: PISTONS, REPLACING Vehicle: 2000 Volvo S80 2.8 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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