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2009 Volvo S80 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
- Raise and support vehicle on lift.
- Remove front member from body, exhaust pipe and Three-Way Catalytic Converter.
- Remove brake pipe from mountings in member. If the same driveshaft is to be reinstalled. Mark the driveshaft CV joint in relation to the bevel gear flange.
- Support front section of exhaust pipe so as not to put strain on exhaust manifold.
- Remove rear exhaust system assembly.
- Remove bolts from joint using suitable tool to hold driveline while removing bolts.
- Leave one bolt in place by a few threads for safety.
- On models with vibration dampner, hold driveline with suitab...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Component Replacement -> Installation -> Removal -> TPMS Pressure Warning Valve & Transmitter
Vehicle: 2009 Volvo S80 V8 4.4 V8 GAS
TPMS Pressure Warning Valve & Transmitter
For series C30, C70, S40, S80, V50, V70 and XC70, refer to Fig. service TPMS sensor identification.
For series S60 up to chassis number 688292 and XC90 up to chassis number 456766, refer to Fig. TPMS sensor identification.
On S60 and XC90 vehicles, a newer version of the TPMS sensor, Fig. , with a rubber valve stem and a snap-in transmitter was introduced in production starting with following S60 chassis numbers 688293 and XC90 chassis number 456767. The appearance of a rubber valve stem does not indicate lack of TPMS sensors. The sen...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Starter, Replace
Vehicle: 2009 Volvo S80 3.2 3.2 L6 GAS
- Remove battery negative lead.
- Raise and support vehicle.
- Remove engine under cover.
- Remove battery positive cable to starter solenoid.
- Remove battery positive cable to starter motor lead.
- Remove starter mounting...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 2007-09 S80 & 2008-09 V70 & XC70
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
- Remove trim panel from under the passenger side of the instrument panel.
- Carefully fold down carpet to the floor.
- Disengage the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Volvo -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2008-09 S80 -> Relearn -> Reset
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
Reset
There are two warning levels that generate different warning messages, one warning for low pressure and a warning for very low pressure. A warning lamp also lights in the Driver information module (DIM) at the same time as the warning message appears. To reset a warning, stop the vehicle, inflate the low tire with air. The warning lamp in the DIM disappears the next time the ignition is turned on.
Relearn
Ther...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Volvo S80 3.2 3.2 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition lower hose clamp at radiator and remove hose.
- Reposition lower hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Volvo S80 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from dr...
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TECHNICAL SERVICE BULLETINS FOR 2009 Volvo S80 AUTOMOBILES
OEM TSB listings for most 2009 Volvo S80 cars and light trucks sold in the U.S. from 1985+.
Document: Front shock adsorbers, Popping noise on speed bumps Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS Symptoms: |
Document: Front Subframe Rear Bushing Vehicle: 2009 Volvo S80 T6 3.0 L6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Volvo S80 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Volvo S80 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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