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Toyota Tundra CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota Tundra car and truck repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Toyota Tundra automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Toyota mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Toyota Tundra vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+

Toyota -> Component Replacement & Adjustment -> Radiator, Replace -> 4Runner -> Avalon -> Camry -> Camry Solara -> Celica -> Corolla & Corolla Matrix -> Echo -> Highlander -> Land Cruiser -> MR2 -> RAV4 -> Sequoia & Tundra -> Sienna -> Tacoma
Vehicle: 2004 Toyota Tundra 4.7 V8 GAS

Avalon

  • Drain coolant into a suitable container.
  • Remove battery and tray.
  • Disconnect engine compartment relay block from radiator.
  • Disconnect cooling fan electrical connectors.
  • Disconnect wiring harness clamps from shrouds.
  • Disconnect radiator upper and lower hoses at radiator.
  • Disconnect radiator ECT switch electrical connector.
  • Disconnect ATF cooler lines at radiator.
  • Remove radiator and cooling fan upper support mounting bolts, then the radiator and cooling fans as an assembly.
  • Separate ECT switch, shrouds, cooling f...

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BRAKE SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> Air Tightness Check -> Brake Booster Operational Test -> Operating Check
Vehicle: 2002 Toyota Tundra 4.7 V8 GAS

Brake Booster Operational Test

Operating Check
  • Depress brake pedal several times with engine stopped, and ensure pedal reserve distance has no change, Fig. .
  • Depress brake pedal and start engine. If pedal drops slightly, operation is normal.
Air Tightness Check
  • Start engine and stop after one or two minutes.
  • Depress brake peda...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. for 1980+.

Toyota -> Fuel Filter Replacement -> Land Cruiser, Pickup, Previa, Sequoia, Tacoma, Tundra, T100, Truck & Van -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
Vehicle: 2005 Toyota Tundra 4.7 V8 GAS

Fuel System Pressure Relief

Models w/Union Bolt Fuel Line Connection
  • Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
  • Disconnect the battery ground cable.
  • Remove the fuel fill cap to release fuel tank pressure.
  • Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
  • Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Models Less Union Bolt Fuel...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota Tundra cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassemble
Vehicle: 2006 Toyota Tundra 4.0 V6 GAS

Disassemble

This procedure describes a driveline equipped with cardan joint in tube yoke. Driveline equipped with companion/slip yoke repeat steps to remove remaining cardan joint.

  • Place driveshaft on suitable workbench. Do not damage driveshaft when servicing on workbench. Ensure driveline and components are reference marked to prevent driveline imbalance.
  • Tap outside of bearing cap with a drift to loosen snap ring.
  • Remove snap rings from both sides of yoke using suitable tool.
  • Position yoke with grease fitting pointing up, if equipped.
  • Position socket with an inside diam...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota Tundra AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from mid 1990's+.

Description
Vehicle: 2006 Toyota Tundra SR5 4.7 V8 GAS

A tire pressure sensor and transmitter assembly is installed in each tire and wheel assembly. The sensor measures the tire pressure. The measured tire pressure and transmitter identification are transmitted as radio waves to the TPMS (Tire Pressure Monitor System) warning antenna and receiver on the body. From the receiver the signal is sent to the TPMS ECU (Electronic Control Uni...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+.

Starter, Replace -> Flex Fuel -> Gasoline
Vehicle: 2009 Toyota Tundra SR5 5.7 V8 GAS

Gasoline

  • Disconnect cable from battery ground terminal. Some systems need to be initialized after cable is reconnected. After ignition switch is turned OFF, navigation system requires approximately 90 seconds to record various types of memory and settings. As a result, after turning ignition switch OFF, wait 90 seconds or more before disconnecting cable from ground (-) battery terminal.
  • Remove engine under cover.
  • Remove V-bank cover sub-assembly.
  • Remove air cleaner hose assembly.
  • Remove air cleaner assembly.
  • Remove fan and alternator V-belt.
  • Remove righthand front fender apron seal.
  • Di...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Toyota -> Tundra
Vehicle: 2006 Toyota Tundra 4.7 V8 GAS

The cabin air filter should be cleaned every 18 months or 15,000 miles and replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.

  • Open the glove compartment door.
  • Slide off the glove damper rod, Fig. .
  • Push inward on each side of the glove compartment door to disengage claws, Fig. .
  • Remove the cabin air filter c...

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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota Tundra AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.

Toyota -> Tire Pressure Warning Lamp -> 2007-09 Tundra -> Registration -> Relearn -> Reset -> System Initialization -> Tire Pressure Sensor & Transmitter -> TPMS ECU
Vehicle: 2007 Toyota Tundra Limited 4.7 V8 GAS

Reset

This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air pressure of the tire and adjust it to specified pressure. When the vehicle is driven more than 18 mph after the adjustment, the lamp will go off.

Relearn

Registration
TPMS ECU

If replacing the TPMS ECU, prior to removal, use a suitably programmed scan tool to read the registered transmitter identification number for all wheels and note them for registration.

  • Connect a suitably programmed scan tool to DLC3 located under the LH side of the instrument pa...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota Tundra AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota Tundra cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2006 Toyota Tundra 4.7 V8 GAS

Inlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at heater core.
  • Remove hose from heater core.
  • Reposition hose clamp at water outlet.
  • Remove hose from water outlet.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp a...

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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota Tundra AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota Tundra cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2007 Toyota Tundra 4.7 V8 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Toyota Tundra AUTOMOBILES

Component location diagrams for most Toyota Tundra cars and light trucks sold in the U.S. from 1990+.

Body Component Locations Diagram for 2005 Toyota Tundra  4.0 V6 GASBody Component Locations Diagram for 2005 Toyota Tundra 4.0 V6 GAS

Components on diagram:
  • Airbag Sensor
  • Curtain Shield Airbag Assembly
  • Side Airbag Assembly
  • Seat Outer Belt
  • Seat Components Diagram for 2008 Toyota Tundra SR5 4.0 V6 GASSeat Components Diagram for 2008 Toyota Tundra SR5 4.0 V6 GAS

    Components on diagram:
  • Occupant Classification ECU
  • Left Front Occupant Detection Sensor
  • Left Rear Occupant Detection Sensor
  • Right Front Occupant Detection Sensor
  • Right Rear Occupant Detection Sensor
  • CLICK HERE TO GET FULL ACCESS TO Toyota Tundra PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Toyota Tundra AUTOMOBILES

    OEM drawn wiring diagrams for most Toyota Tundra cars and light trucks sold in the U.S.

    2006 Toyota Tundra  4.7 V8 GAS Wiring Diagram2006 Toyota Tundra 4.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Headlamp Relay
  • EFI Relay
  • 2008 Toyota Tundra  4.7 V8 GAS Wiring Diagram2008 Toyota Tundra 4.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Magnetic Clutch Relay
  • Ambient Temperature Sensor
  • Magnetic Clutch
  • AC Compressor
  • Lock Sensor
  • CLICK HERE TO GET FULL ACCESS TO Toyota Tundra WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Toyota Tundra AUTOMOBILES

    OEM TSB listings for most Toyota Tundra cars and light trucks sold in the U.S. from 1985+.

    Document: SPARE TIRE CARRIER OPERATION - REVISED
    Vehicle: 2007 Toyota Tundra Limited 5.7 V8 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • Document: REPAIR MANUAL SUPPLEMENT: VEHICLE PULLING TO ONE SIDE
    Vehicle: 2008 Toyota Tundra SR5 4.7 V8 GAS

    Symptoms:
  • Pull, Grab
  • Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO Toyota Tundra TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Toyota Tundra AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota Tundra cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Toyota Tundra SPECIFICATIONS DATA!

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