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Toyota MR2 Spyder CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota MR2 Spyder car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota MR2 Spyder automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+
Toyota -> Component Replacement & Adjustment -> Precautions -> Air Bag System Disarming & Arming -> Audio Coded Anti-Theft System -> Battery Ground Cable -> Product Compatibility
Vehicle: 2003 Toyota MR2 Spyder 1.8 L4 GAS
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Audio Coded Anti-Theft System
Some models are equipped with an audio coded anti-theft system that will disable the radio when the battery cable is disconnected. The system can be identified by the "ANTI-THEFT SYSTEM" on the cassette tape lid. Obtain 3-digit customer code for input. Reset system after service as follows:
- Obtain 3-digit audio anti-theft code.
- Depress 1 (PROG) while depressing righthand side of TUNE SEEK button. - - - will ap...
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BRAKE SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
Toyota -> Rear Disc & Parking Brakes -> Tightening Specifications
Vehicle: 2005 Toyota MR2 Spyder 1.8 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Replacement -> 2000-05 Celica & MR2 -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS
Fuel System Pressure Relief
Models w/Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove the fuel fill cap to release fuel tank pressure.
- Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
- Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Models Less Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio thef...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2000 Toyota MR2 Spyder 1.8 L4 GAS
Front
- Raise and support front of vehicle, then remove tire and wheel assembly.
- Remove brake caliper, then the brake disc and support brake caliper securely.
- Ensure bearing play in axial direction does not exceed .0020 inch. Disconnect ABS speed sensor.
- Remove bolts, then axle hub assembly and dust cover, Fig. .
- Loosen nuts on lower side of shock absorber. Do not remove bolts and nuts.
- Remove cotter pin, then nut and disconnect lower suspension arm using tool No. 09628-62011 or equivalent.
- Remove cotter pin, then nut and disconnect tie rod end using tool No. 09610-20012 or equiva...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Toyota MR2 Spyder 1.8 L4 GAS
- Disconnect battery ground cable.
- Turn drive belt tensioner clockwise to relieve tension on belt, and then remove belt. Carefully return tensioner to unloaded position.
- Remove righthand engine mounting insulator.
- Disconnect wire clamp from wire clip on rectifier end fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
Toyota -> Automatic Transmission Overdrive Lamp ->
Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS
The "OD Off" lamp will be illuminated when the ignition switch is in the On position and the Overdrive (OD) switch is in the Off position. When the OD switch is placed in the On position, the "OD Off" lamp should go out. If the lamp flashes when the switch is placed in the On position, a fault has been detected by the electronic control system. After diagnosis and repair are c...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota MR2 Spyder cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS
- Remove upper radiator front fender apron, then upper radiator support seals.
- Drain engine coolant into a suitable container.
- Remove front bumper cover, then air cleaner, Fig. .
- Disconnect radiator reservoir hoses, then remove bolt and engine coolant reservoir.
- Disconnect electric cooling fan connectors, then radiator and oil cooler hoses from...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota MR2 Spyder AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Toyota MR2 Spyder AUTOMOBILES
Component location diagrams for most Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1990+.
 Shift Lock System Components Diagram for 2005 Toyota MR2 Spyder 1.8 L4 GASComponents on diagram: |
 Horn Diagram for 2000 Toyota MR2 Spyder 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota MR2 Spyder AUTOMOBILES
OEM drawn wiring diagrams for most Toyota MR2 Spyder cars and light trucks sold in the U.S.
 2004 Toyota MR2 Spyder 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 2000 Toyota MR2 Spyder 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota MR2 Spyder AUTOMOBILES
OEM TSB listings for most Toyota MR2 Spyder cars and light trucks sold in the U.S. from 1985+.
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Document: SEAT BELT EXTENDER Vehicle: 2001 Toyota MR2 Spyder 1.8 L4 GAS Auto Systems: |
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Document: VEHICLE PULLING TO ONE SIDE - S/M SUPPLEMENT Vehicle: 2002 Toyota MR2 Spyder 1.8 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota MR2 Spyder AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota MR2 Spyder cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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