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MERCEDES-BENZ S500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ S500 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ S500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ S500 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Radiator, Replace -> C230 & SLK230 -> C32 AMG, C320, CLK55 AMG, CLK320, CLK500, E55 AMG, E320 & E500 -> CL600 & S600 -> ML55 AMG, ML350 & ML500 -> SL600
Vehicle: 2003 MERCEDES-BENZ S500 5.0 V8 GAS
C230 & SLK230
- Drain cooling system into suitable container.
- Remove fan shroud as outlined under "Water Pump, Replace."
- On models equipped with automatic transmission, remove ATF cooler lines.
- On all models, remove upper frame crossmember, protective blower grille and air deflecting elements.
- Remove condenser from radiator and leave on vehicle with lines connected.
- Remove radiator hoses.
- Remove radiator.
- Reverse procedure to install. Insert attachment lugs in rubber grommets of lower cross member.
C32 AMG, C320, CLK55 AMG, C...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ S500 cars and light trucks from 1990+.
Disc Brakes -> Adjustments -> 1995 E300, E320 & E420 -> C36, C220, C230, C280, E430, S320, S350, S420, S500, S600, SL320, SL500, SL600 & 1996-97 E300 & E320 & 1996-97 E420 -> Parking Brake
Vehicle: 1996 MERCEDES-BENZ S500 5.0 V8 GAS
Parking Brake
C36, C220, C230, C280, E430, S320, S350, S420, S500, S600, SL320, SL500, SL600 & 1996-97 E300 & E320 & 1996-97 E420
- Raise and support vehicle rear.
- On SL320, SL500, and SL600 models, loosen adjusting bolt.
- On all models, remove one wheel bolt on both rear wheels. Light alloy wheels must be removed.
- Turn adjuster until brake shoes contact and it is no longer possible to turn rear wheel, noting the following:
- Use suitable .1772 inch screw driver.
- Turn righthand side adjuster from bottom up.
- Turn lefthand side adjuster from top down.
- Turn adjuster until it is possible to turn rear...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S500 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2000 MERCEDES-BENZ S500 5.0 V8 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ S500 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2000 MERCEDES-BENZ S500 5.0 V8 GAS
- Raise and support vehicle.
- Disconnect exhaust system and shields, Fig. .
- Remove fuel pump cover.
- Remove seat belt bracket mounting bolts.
- Remove mounting bolts and driveshaft reinforcement bridge.
- Remove clamping nut,
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
- Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
- Loosen flexible discs fitted sleeves using suitable six-inch long, .3974-.4725 ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ S500 cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2006 MERCEDES-BENZ S500 4matic 5.0 V8 GAS
- Verify pressures of all four tires.
- Turn electronic key in starter switch to position 2 (the engine must not be running).
- Press forward or back button on the multifunction steering wheel until the display for trip and main odometer appears.
- Press up or down arrow button repeatedly until the tire inflation pressure monitor appears.
- Press and hold reset button on the instrument cluster until the message MONITOR CURRENT TIRE PRESSURE? appears. Release the R button.
- Press button + (YES) on the multifunction steering wheel to activate the tire inflation pressure monitor. The message TIRE...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ S500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 MERCEDES-BENZ S500 5.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove fasteners and sound insulator panels.
- Remove starter bolts.
- Remove protective cap and disconnect connector for circuit 30 (B+) on starter.
- Disconnect connect...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2005 MERCEDES-BENZ S500 5.0 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ S500 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Check Engine Lamp ->
Vehicle: 1997 MERCEDES-BENZ S500 5.0 V8 GAS
The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp comes on while th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ S500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS
- Remove engine compartment bottom panel.
- Drain radiator coolant into suitable container.
- Remove air cleaner air intake pipes.
- Remove fan shroud retaining lugs' mounting screws.
- Disconnect fan electrical connector.
- Disconnect coolant hoses from radiator.
- Remove ATF line mounting plate bolts.
- Remov...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ S500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 MERCEDES-BENZ S500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- On first versions, proceed as follows:
- Loosen adjusting bolt 1/4-1/2 turn.
- Loosen tensioning nut (turn to left).
- Remove drive belt.
- Inspect pulley surfaces and replace as required.
- Set pointer at marking 1.
- Install belt starting at tensioning pulley.
- Tighten tensioning nut until setting point...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ S500 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ S500 cars and light trucks sold in the U.S. from 1990+.
 Interior, Top Center Of Windshield Diagram for 2004 MERCEDES-BENZ S500 4matic 5.0 V8 GASComponents on diagram: |
 Trunk Diagram for 2003 MERCEDES-BENZ S500 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ S500 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ S500 cars and light trucks sold in the U.S.
 2006 MERCEDES-BENZ S500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2004 MERCEDES-BENZ S500 4matic 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ S500 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ S500 cars and light trucks sold in the U.S. from 1985+.
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Document: MULTISPOT M83 RESISTANCE SPOT WELDER - REVISED Vehicle: 2001 MERCEDES-BENZ S500 5.0 V8 GAS Auto Systems: |
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Document: EXCESSIVE OIL CONSUMPTION COMPLAINTS Vehicle: 1999 MERCEDES-BENZ S500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ S500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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