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MERCEDES-BENZ S320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ S320 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ S320 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ S320 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1998-2000 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 1999 MERCEDES-BENZ S320 3.2 L6 GAS
Using Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ S320 cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Battery Ground Cable
Vehicle: 1999 MERCEDES-BENZ S320 3.2 L6 GAS
Battery Ground Cable
Prior to service, dis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S320 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1995 MERCEDES-BENZ S320 3.2 L6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ S320 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1997 MERCEDES-BENZ S320 3.2 L6 GAS
- Raise and support vehicle.
- Disconnect exhaust system, then the shields, Fig. .
- Remove fuel pump cover.
- Remove seat belt bracket mounting bolts.
- Remove mounting bolts and driveshaft reinforcement bridge.
- Remove clamping nut,
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
- Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
- Loosen flexible discs fitted sleeves using suitable 6-inch long, .3974-.4...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ S320 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS
- Disconnect battery ground cable from battery.
- Remove drive belt.
- Remove lower engine compartment paneling.
- Remove bottom parts of soundproofing.
- Remove protective cap from alternator connections.
- Disconnect electrical connections from alternator...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S320 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1994-99 S Class
Vehicle: 1996 MERCEDES-BENZ S320 3.2 L6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Pull the up cowl seal.
- Disconnect the vacuum hoses from the main air flap actuators.
- Lift up the air plenum housing.
- Turn the windshield heating thermal valve counterclockwise to disengage.
- Lift the outside temperature sensor upward and pos...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ S320 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Fuel Reserve & Fuel Cap Placement Warning Lamp ->
Vehicle: 1998 MERCEDES-BENZ S320 3.2 L6 GAS
The Fuel Reserve and Fuel Cap Placement warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning system is operational. After the engine has been started, the warning lamp should go off. If the warning lamp is blinking, the fuel tank filler cap is improperly installed or a leak in the fuel system has been detected. Properly install the fuel tank filler cap. If fuel tank filler cap was improperly...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ S320 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 MERCEDES-BENZ S320 3.2 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ S320 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ S320 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ S320 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ S320 cars and light trucks sold in the U.S. from 1990+.
Rear Engine Compartment Relays & Control Modules Diagram for 1995 MERCEDES-BENZ S320 3.2 L6 GAS Components on diagram: |
Engine Compartment & Steering Column Connectors Diagram for 1994 MERCEDES-BENZ S320 3.2 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ S320 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ S320 cars and light trucks sold in the U.S.
1995 MERCEDES-BENZ S320 3.2 L6 GAS Wiring Diagram Components on diagram: |
1996 MERCEDES-BENZ S320 3.2 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ S320 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ S320 cars and light trucks sold in the U.S. from 1985+.
Document: AVAILABILITY OF STAR CLASSIC SERVICE MANUAL LIBRARIES OM CD-ROM - FOR OUT-OF-PRODUCTION VEHICLES - REVISED Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS Auto Systems: |
Document: INSTALLATION OF CELLULAR TELEPHONE (CTEL) SYSTEM - REVISED Vehicle: 1999 MERCEDES-BENZ S320 3.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ S320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ S320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ S320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ S320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ S320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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