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MERCEDES-BENZ C32 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ C32 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ C32 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ C32 cars and light trucks from 1990+
Import Compressor Service -> Nippondenso Compressor -> Compressor Seal, Replace
Vehicle: 2003 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
- Remove felt oil seal, Fig. .
- Remove snap ring using suitable snap ring pliers.
- Remove key from shaft using suitable tools, then apply compressor oil to inner bore of compressor.
- Remove sha...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ C32 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 2002 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
Front
Fixed
Disassemble
- Press off dust cap
- Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
- Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
- Remove piston seal from groove in cylinder bore.
Inspection
- If piston is stuck or there are scores or rusted bores, replace complete caliper.
- Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
- Inspect pistons and bores in fixed calip...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C32 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2004 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ C32 cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2002 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
Front
- Raise and support vehicle.
- Remove right-hand sensor, downstream of TWC.
- Match mark front propeller shaft relative to flange of front axle gear and to flange of transfer case.
- Detach front propeller shaft from flange of front axle gear.
- Detach front propeller shaft from flange of transfer case.
- Remove propeller shaft from front axle gear.
- Reverse procedure to install, noting the following:
- Torque flexible coupling to transfer case (M10) 108 in. lbs. (M12) 13 ft. lbs.
- Torque flexible coupling to front axle gear to (M10) 108 in. lbs. (M12) 13 ft. lbs.
Rear
- Raise and support vehicle.
- ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ C32 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
- Remove drive belt.
- Remove protective cover, as required, and disconnect electrical connectors.
- Remove ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C32 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2004 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ C32 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Check Engine Lamp ->
Vehicle: 2003 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp comes on while th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ C32 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ C32 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C32 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ C32 AMG 3.2 V6 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate or lift belt tensioner arm using a suitable tool to relieve tension from drive belt.
- Lock tensioner in released position, using a suitable drift pin or punch.
- Remove drive belt ...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ C32 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ C32 cars and light trucks sold in the U.S. from 1990+.
Interior, Right Doorsill Diagram for 2002 MERCEDES-BENZ C32 AMG 3.2 V6 GAS Components on diagram: |
Interior, Left Front Doorsill Diagram for 2003 MERCEDES-BENZ C32 AMG 3.2 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ C32 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ C32 cars and light trucks sold in the U.S.
2004 MERCEDES-BENZ C32 AMG 3.2 V6 GAS Wiring Diagram Components on diagram: |
2004 MERCEDES-BENZ C32 AMG 3.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ C32 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ C32 cars and light trucks sold in the U.S. from 1985+.
Document: SCRAPPING NOISE FROM THE TRANSMISSION TUNNEL AREA Vehicle: 2002 MERCEDES-BENZ C32 AMG 3.2 V6 GAS Symptoms: |
Document: COMMAND DOES NOT RESPOND TO VOICE CONTROLS Vehicle: 2002 MERCEDES-BENZ C32 AMG 3.2 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ C32 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ C32 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ C32 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ C32 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ C32 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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