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GMC K3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC K3500 Pickup car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC K3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC K3500 Pickup cars and light trucks from 1990+
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1997 GMC K3500 Pickup Sierra 6.5 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC K3500 Pickup cars and light trucks from 1990+.
Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992-95 -> 1992-95 Except S & T Series w/VCM & VCM-A -> 1992-95 Models & 1996 S & T Series w/VCM -> 1995 S & T Series w/VCM & VCM-A & 1996 -> 1996 -> 1996 Except S & T Series w/VCM -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1994 GMC K3500 Pickup Sierra 6.5 V8 DIESEL
Accessing Diagnostic Trouble Codes
Except S & T Series w/VCM & VCM-A
1992-95
Diagnostic trouble codes can be read using a TECH 1 scan tool or by jumping terminal "H" to terminal "A" of the Assembly Line Diagnostic Link (ALDL) connector, Fig. , and counting the Anti-Lock lamp flashes. The terminals must be jumped for a few seconds before the diagnostic trouble codes will begin to flash.
1996
Diagnostic trouble codes can only be read by connecting a suitable scan tool to the Data Link Connector (DLC), Fig. . Follow the instructions provided by the scan tool manufacturer.
S & T Seri...
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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported GMC K3500 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Escalade, Avalanche & Denali, 1988-03 & C/K Pickup (Except 1999-03 Sierra & Silverado), 1992-06 Blazer, Jimmy, Hummer H2, SSR, Suburban, Yukon XL, Tahoe, Yukon, Bravada Gasoline Engines & 2004-06 Rainier, TrailBlazer & Envoy
Vehicle: 1995 GMC K3500 Pickup Sierra 7.4 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC K3500 Pickup cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1990 GMC K3500 Pickup Sierra 7.4 V8 GAS
Front
Front, All Except NP8 Axle
- Raise and support vehicle.
- Remove front differential carrier shield, if used.
- Reference mark relationship of propeller shaft to front axle and transfer case flange.
- Remove bolts and retainers from front axle.
- Remove bolts and retainers from transfer case.
- Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
- Compress propeller...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported GMC K3500 Pickup cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 GMC K3500 Pickup Sierra 5.7 V8 GAS
- Disconnect battery ground cable.
- Remove starter braces or heat shields, if equipped.
- Disconnect starter solenoid electrical connectors.
- Raise and support vehicle.
- Remove at...
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MAINTENANCE LAMP RESET PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC K3500 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 1991 GMC K3500 Pickup Sierra 7.4 V8 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC K3500 Pickup cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 GMC K3500 Pickup Sierra 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
- Remove hose from thermostat housing crossover assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose ...
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SERPENTINE BELT SERVICE PROCEDURES FOR GMC K3500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC K3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 GMC K3500 Pickup Sierra 6.5 V8 DIESEL
- Rotate tensioner arm counterclockwise using 3/8 inch breaker bar.
- Remove belt from pulleys.
- Route new belt over all pulleys except tensioner arm.
- Rotate tensioner arm co...
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COMPONENT LOCATION DIAGRAMS FOR GMC K3500 Pickup AUTOMOBILES
Component location diagrams for most GMC K3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Clutch Pedal Position Switch Diagram for 2000 GMC K3500 Pickup 5.7 V8 GAS Components on diagram: |
ECM Wiring Diagram for 1993 GMC K3500 Pickup Sierra 7.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR GMC K3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most GMC K3500 Pickup cars and light trucks sold in the U.S.
1998 GMC K3500 Pickup 5.7 V8 GAS Wiring Diagram Components on diagram: |
1994 GMC K3500 Pickup Sierra XC 6.5 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR GMC K3500 Pickup AUTOMOBILES
OEM TSB listings for most GMC K3500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: AIR CONDITIONING ODOR - REVISED Vehicle: 1996 GMC K3500 Pickup Sierra 7.4 V8 GAS Symptoms: |
Document: WARRANTY ADMIN - EXPEDITING PARTS - REV Vehicle: 1993 GMC K3500 Pickup Sierra XC 7.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR GMC K3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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