2009 Mercury Milan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2009 Mercury Milan

  • 2009 Mercury Milan Premier 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2009 Mercury Milan Premier 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1
  • 2009 Mercury Milan 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2009 Mercury Milan 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1

BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Mercury Milan cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Description -> Dual Piston Calipers -> Single Piston Calipers
Vehicle: 2009 Mercury Milan Premier 3.0 V6 GAS

Dual Piston Calipers

The caliper consists of a sliding bridge type caliper housing with dual pistons, caliper mounting frame and inner and outer friction pad assemblies, Figs. through . The caliper is located into and slides on the anchor frame by its thrust face and a locating pin and clip. The friction pads are retained into the anchor frame by the caliper sliding bridge assembly and use an anti-rattle spring clip to reduce brake noise. The friction pads are retained into the sliding bridge assembly by clips located on the back of the friction pad.

Lefthand and righthand caliper an...

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BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Mercury Milan cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Rotor Replace -> Installation -> Removal
Vehicle: 2009 Mercury Milan Premier 3.0 V6 GAS

This procedure has been revised by a Technical Service Bulletin.

On Sable, Taurus and Taurus X models,the disc rotor is a hat section-type of composite steel and cast iron. A Rotunda Rotor Mounting Adapter tool No. 054-00032, or equivalent, is required for use on the brake lathe for refinishing. Failure to use the adapter will result in gouging the brake disc, making it unfit for use.

On Sable, Taurus and Taurus X models,if service is required, install the new full cast front disc rotors, part No. F10Y-1125-B, in pairs only. Never install a full cast rotor on one side of the vehicle...

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BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Mercury Milan cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Brake Pad Service -> Cobra -> Crown Victoria, Fusion, Grand Marquis, Milan, MKZ, MKS, Sable, Taurus, Taurus X & Town Car -> Except Cobra -> Focus -> Inspection -> Installation -> Mustang -> Removal
Vehicle: 2009 Mercury Milan 2.3 L4 GAS

On models with anti-lock brakes, the brake hydraulic system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal at least 25 times with the ignition in the Off position.

Crown Victoria, Fusion, Grand Marquis, Milan, MKZ, MKS, Sable, Taurus, Taurus X & Town Car

Removal
  • Remove brake fluid until reservoir is half full.
  • On models equipped with air suspension, turn air suspension service switch to Off position.
  • On all models, raise and support front of vehicle, then remove tire and wheel assembly.
  • Remove two calipe...

CLICK HERE TO GET FULL ACCESS TO 2009 Mercury Milan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Mercury Milan cars and light trucks from 1990+.

Anti-Lock Brakes -> Fusion, Milan & MKZ -> Troubleshooting -> Inspection & Verification
Vehicle: 2009 Mercury Milan 3.0 V6 GAS

Inspection & Verification

  • Verify customer's original concern by operating anti-lock brakes to duplicate concern.
  • Inspect to determ...

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BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Mercury Milan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2009 Mercury Milan 3.0 V6 GAS

Whenever new brake components are installed in the hydraulic system, it is recommended that the entire hydraulic system be thoroughly flushed with clean brake fluid.

It may sometime become required to flush out the system due to the presence of mineral oil, kerosene, gasoline, etc., which will cause swelling of rubber piston cups and valves and render them inoperative.

Flushing is performed at e...

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BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2009 Mercury Milan cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Inspection
Vehicle: 2009 Mercury Milan 3.0 V6 GAS

Remove wheels and inspect brake disc, calipers and linings.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

If caliper was removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Using an air hose, blow out drilled passages and bores. Inspect dust boots for punctures or tears. If punctures or tears are evident, install new boots during assembly.

Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can usually be cleaned with...

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