2009 Chevrolet AVEO5 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2009 Chevrolet AVEO5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Chevrolet AVEO5 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet AVEO5 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2009 Chevrolet AVEO5 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

Anti-Lock Brakes -> Teves MK-25E -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Electronic Brake Control Module (EBCM) Connector Pin Identification -> Intermittent Fault Conditions
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to the Data Link Connector (DLC), and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

Refer to the "Diagnostic Tests" for DTC identification and description.

Electronic Brake Control Module (EBCM) Connector Pin Identification

Refer to Figs. and for EBCM connector pin identification.

Diagnostic Tests

[[table data]]

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instruction.

Intermittent Fault Conditions

Intermittent fau...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS

  • Remove hub nut.
  • Raise and support vehicle.
  • Remove ball joint to steering knuckle nut.
  • Break ball joint loose from steering knuckle.
  • Push axle...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

Relearn Procedures
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS

  • Place the ignition switch in the On position with engine Off.
  • Using a suitably programmed scan tool, place TPMS control unit in the Learn Mode. A double horn chirp will sound to indicate the Learn Mode has started.
  • If GM tool No. J-46079 or equivalent, is not available, proceed as follows:
    • Starting with the left front tire, rapidly increase or decrease tire pressure by at least 1.2 psi until a horn chirp is sounded.
    • When the horn chirp has sounded, the sensor information is learned.
    • Repeat the procedure on the right front, right rear and left rear tires.
  • If GM tool No. J-46079 or e...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

Alternator, Replace
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS

  • Disconnect battery ground cable from battery.
  • Raise and support vehicle.
  • Remove accessory drive belt.
  • Remove battery harness connector nut to disconnect battery positive connector.
  • Disconnect alternator harness c...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-09 Aveo & 2009 G3
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS

On 2004-08 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

On 2009 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Open the glove compartment door.
  • Grasp the upper and lower portions of the glove compartment and pull the compartment out from the housing, Fig. .
  • Through the glov...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

General Motors Corp./Saturn Cars -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> Except Alero, Aurora, Intrigue, Toronado & 1992-98 Eighty-Eight & Ninety-Eight
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS

When the engine oil life index has reached 10 or less, the Driver Information System display will indicate distance to oil change and sound a beep when ignition is turned on or to Accessory for the first time each day. When the engine oil life index has re...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

Radiator, Replace
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Drain engine cooling system into a suitable container.
  • Disconnect cooling fan electrical connectors.
  • Remove electric cooling fan mounting bolts.
  • Remove electric cooling fans.
  • Remove upper radiator hose clamp.
  • Disconnect upper radiator hose from radiator.
  • Disconnect lower radiator hose from radiator.
  • Remove lower radiator hose clamp.
  • Remove hose clamp from surge tank hose at radiator.
  • Disconnect surge tank hose from radiator.
  • Remove...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Chevrolet AVEO5 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2009 Chevrolet AVEO5 LS 1.6 L4 GAS

To remove power steering pump belt, remove accessory belt in first.

  • Rotate tensioner star-nut counterclockwise a...

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TECHNICAL SERVICE BULLETINS FOR 2009 Chevrolet AVEO5 AUTOMOBILES

OEM TSB listings for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. from 1985+.

Document: Information on Driveline Clunk Noise When Shifting Between PARK and DRIVE, PARK and REVERSE or DRIVE and REVERSE
Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS

Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Automatic Trans, Coolers, Torque Converter
  • Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2009 Chevrolet AVEO5 LT 1.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2009 Chevrolet AVEO5 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2009 Chevrolet AVEO5 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Chevrolet AVEO5 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2009 Chevrolet AVEO5 SPECIFICATIONS DATA!

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