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2008 Ford E-150 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2008 Ford E-150 AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Edge, Escape, Mariner & MKX -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2008 Ford E-150 XLT 5.4 V8 GAS
Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control unit.
- When...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford E-150 AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2008 Ford E-150 XL 4.6 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four driveshaft to pinion flange bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driv...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford E-150 AUTOMOBILES
Description
Vehicle: 2008 Ford E-150 XL 4.6 V8 GAS
The TPMS (Tire Pressure Monitor System) monitors the air pressure of all 4 road tires. The wheel-mounted tire pressure sensors transmit via radio frequency signals, to the SJB (Smart Junction Box). TPMS functionality is integral to the SJB. These transmissions are sent approximately every 60 seconds when the vehicle speed exceeds 20 mph. The TPMS functi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford E-150 AUTOMOBILES
Starter, Replace
Vehicle: 2008 Ford E-150 XL 5.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.A protective cap or boot is provided over battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may result in damage to vehicle.
- Remove starter solenoid S-terminal nut and S-terminal eyelet.
- Remove starter solenoid B-terminal nut and B-terminal eyelet.
- Remove starter...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford E-150 AUTOMOBILES
Ford Motor Co. Trucks -> Check Engine Lamp -> 2007-09 EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2008 Ford E-150 XL 4.6 V8 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
The lamp illuminates when the ignition is first turned to the on position to check the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford E-150 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Ford E-150 4.6 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford E-150 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Ford E-150 4.6 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Ford E-150 AUTOMOBILES
Component location diagrams for most 2008 Ford E-150 cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Diagram for 2008 Ford E-150 5.4 V8 GAS Components on diagram: |
Rear Body Components Diagram for 2008 Ford E-150 4.6 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2008 Ford E-150 AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Ford E-150 cars and light trucks sold in the U.S.
2008 Ford E-150 XLT 4.6 V8 GAS Wiring Diagram Components on diagram: |
2008 Ford E-150 5.4 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Ford E-150 AUTOMOBILES
OEM TSB listings for most 2008 Ford E-150 cars and light trucks sold in the U.S. from 1985+.
Document: 5R110W COLD WEATHER TRANSMISSION FAILURE Vehicle: 2008 Ford E-150 XLT 4.6 V8 GAS Symptoms: |
Document: SQUEAK NOISE WHEN APPLYING AND/OR RELEASING CLUTCH PEDAL Vehicle: 2008 Ford E-150 XLT 4.6 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford E-150 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford E-150 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford E-150 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford E-150 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford E-150 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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