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2008 Chrysler PT Cruiser CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Power Brake Units -> Description
Vehicle: 2008 Chrysler PT Cruiser Limited 2.4 L4 GAS
These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2008 Chrysler PT Cruiser LX 2.4 L4 GAS
Remove
- Disconnect negative battery cable.
- Place transaxle in gated park.
- Raise vehicle on hoist.
- Remove wheel and tire assembly.
- Remove cotter pin, nut lock, spring washer and hub nut from end of outer C/V joint stub axle.
- On models equipped with ABS, disconnect front wheel speed sensor and secure harness out of the way.
- Remove nut and bolt retaining ball joint stud into steering knuckle.
- Separate ball joint stud from steering knuckle by prying down on lower control arm. Use caution when separating ball joint stud from steering knuckle, so ball joint seal does not get damaged.
- Rem...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Low Pressure -> Poor Connections -> System Fault -> TPMS Check
Vehicle: 2008 Chrysler PT Cruiser Limited 2.4 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
TPMS Check
When diagnosing a TPMS problem, first check the TPMS indicator lamp with ignition switch in the On position. From the Off position, turn the ignition key to On and check the TPMS indicator la...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Alternator, Replace
Vehicle: 2008 Chrysler PT Cruiser Touring 2.4 L4 GAS
- Remove air cleaner lid, then disconnect inlet air sensor and makeup air hose.
- Place transaxle in gated park.
- Disconnect battery ground cable.
- Loosen upper alternator T-bolt lock nut.
- Raise and support vehicle.
- Remove right front wheel and tire.
- Remove accessory drive splash shield.
- Remove pencil strut from engine.
- Loosen alternator lower pivot bolt.
- Loosen accessory drive belt T-bolt.
- Disconnect electrical connectors from alternator.
- Rotate power steering and air conditioning drive belt tensioner clockwise, using a suitable tool.
- Remove drive belt and release tension.
- Loosen pivot bolt, ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2002-09 PT Cruiser
Vehicle: 2008 Chrysler PT Cruiser 2.4 L4 GAS
The cabin air filter should be replaced every 15,000 miles.
- Open the hood.
- Remove the passenger side cowl grille screen.
- Remove the three windshield washer reservoir to body attaching screws, then position the reservoir out of the way.
- Lift the cabin air filter eleme...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2008 Chrysler PT Cruiser Touring 2.4 L4 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Radiator, Replace
Vehicle: 2008 Chrysler PT Cruiser Limited 2.4 L4 GAS
- Remove battery and battery tray.
- Drain cooling system into suitable container.
- Recover A/C refrigerant.
- Remove grille and upper radiator support crossmember.
- Remove upper radiator hose from radiator.
- Raise and support vehicle.
- Disconnect and cap automatic transmission cooler hoses.
- Disconnect radiator fan motor electrical connector.
- Remove lower radiator hose.
- Lower vehicle.
- Remove A/C lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator Belt -> Power Steering Belt & A/C Compressor Belt
Vehicle: 2008 Chrysler PT Cruiser Limited 2.4 L4 GAS
Power Steering Belt & A/C Compressor Belt
- Remove right front splash shield.
- Release tension by rotating tensioner clockwise until belt can be removed from power steering pump pulley.
- Remove drive belt.
- Reverse procedure to ...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Chrysler PT Cruiser AUTOMOBILES
Component location diagrams for most 2008 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1990+.
Sunroof Diagram for 2008 Chrysler PT Cruiser Touring 2.4 L4 GAS Components on diagram: |
Decklid Diagram for 2008 Chrysler PT Cruiser Touring 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2008 Chrysler PT Cruiser AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Chrysler PT Cruiser cars and light trucks sold in the U.S.
2008 Chrysler PT Cruiser Touring 2.4 L4 GAS Wiring Diagram Components on diagram: |
2008 Chrysler PT Cruiser Touring 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2008 Chrysler PT Cruiser AUTOMOBILES
OEM TSB listings for most 2008 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1985+.
Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly Vehicle: 2008 Chrysler PT Cruiser 2.4 L4 GAS Auto Systems: |
Document: RECALL - Emissions Recall J19 California Emissions Warranty Addendum Vehicle: 2008 Chrysler PT Cruiser 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Chrysler PT Cruiser AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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