2008 Chevrolet Express 2500 Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Chevrolet Express 2500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2008 Chevrolet Express 2500 automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2008 Chevrolet Express 2500

  • 2008 Chevrolet Express 2500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2008 Chevrolet Express 2500 4.8 V8 GAS, CID:294, Fuel Injection, Aspiration:294, Engine VIN:, Desg:C
  • 2008 Chevrolet Express 2500 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:6
  • 2008 Chevrolet Express 2500 LT 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:K
  • 2008 Chevrolet Express 2500 LS 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:K

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet Express 2500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Description
Vehicle: 2008 Chevrolet Express 2500 LT 6.0 V8 GAS

The caliper mounts in a way that allows the caliper to move laterally inboard as the brake pads wear. The caliper housing is a one piece casting with the inboard side containing the piston bore. The piston seal also acts as a return mechanism for the piston.

Applying the brake pedal causes the hydraulic pressure that moves the caliper piston. The piston then forces the inboard brake pad against the inboard braking surface of the rotor. Increasing the force against...

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet Express 2500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2008 -> Accessing Diagnostic Trouble Code -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Envoy, Rainier & Trailblazer -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado Classic -> Symptom Tests -> Tahoe & Yukon Hybrid
Vehicle: 2008 Chevrolet Express 2500 6.0 V8 GAS

Accessing Diagnostic Trouble Code

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

Diagnostic Trouble Code Interpretation

Refer to "Diagnostic Tests" for trouble code identification.

Connector Pin Identification

Refer to Figs. through for connector pin identification.

Diagnostic Tests

Tahoe & Yukon Hybrid
[[table data]]
Envoy, Rainier & Trailblazer
[[table data]]
Express & Savana
[[table data]]
Sierra & Silverado Classic
[[table data]]

Symptom Tests

Tahoe & Yukon Hybrid
2008

Refer to Figs. and for symptom tests.

Envoy, Rainier & Trailblazer

Refer to Figs. through for symptom tests.

Expre...

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BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet Express 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2008 Chevrolet Express 2500 LS 6.0 V8 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet Express 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2008 Chevrolet Express 2500 4.8 V8 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet Express 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2008 Chevrolet Express 2500 4.8 V8 GAS

Master Cylinder

  • On models equipped with manual brake system,disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire con...

CLICK HERE TO GET FULL ACCESS TO 2008 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2008 Chevrolet Express 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2008 Chevrolet Express 2500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2008 Chevrolet Express 2500 4.8 V8 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

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