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2006 Saturn ION CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Saturn ION car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn ION automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Saturn mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2006 Saturn ION vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    Hydraulic Brake Systems -> Diagnosis & Testing
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    Refer to...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    • Raise and support vehicle.
    • Remove tire and wheel assembly.
    • Remove wheel drive shaft nut. Insert a drift or a flat-bladed tool into caliper and rotor to prevent rotor from turning.
    • Carefully loosen wheel drive shaft splines from wheel bearing/hub assembly using a wood block and a hammer. The nut can be partially reinstalled to protect threads.
    • Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ball joint from steering k...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    Alternator, Replace
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    • Disconnect battery ground cable.
    • Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt.
    • Remove serpentine drive belt.
    • Remove supercharger assembly.
    • Disconnect ...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.

    On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

    • Open the glove compartment.
    • Push inward at each side of the g...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    General Motors Corp./Saturn Cars -> Malfunction Indicator Lamp (MIL) -> Saturn
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    As a bulb and system check, the lamp will light with the ignition on and the engine not running. When the engine is started, the lamp will turn off. If the lamp remains on, the self diagnostic system has detected a fault. If the fault is intermittent or the system is repaired, the lamp will go off after three trips but a diagnostic trouble code (DTC) will be stored in the PCM. Use a suitable scan tool to retrieve and erase any DTCs using the "Clear DTC Information" option. If the lamp remains lit while the engine is running or when a fault is suspected due to a driveability problem, perfor...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Remove radiator surge tank.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Reposition heater core inlet hose clamp at thermostat housing.
    • Remove hose from thermostat housing.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Dra...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Saturn ION AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    • Remove righthand front fender liner.
    • Mark serpentine belt running direction.
    • Relieve...

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2006 Saturn ION AUTOMOBILES

    Component location diagrams for most 2006 Saturn ION cars and light trucks sold in the U.S. from 1990+.

    Air Cleaner View Diagram for 2006 Saturn ION RED Line 2.0 L4 GASAir Cleaner View Diagram for 2006 Saturn ION RED Line 2.0 L4 GAS

    Components on diagram:
  • Mass Air Flow Sensor
  • Inlet Air Temperature Sensor
  • Left Front Door Diagram for 2006 Saturn ION RED Line 2.0 L4 GASLeft Front Door Diagram for 2006 Saturn ION RED Line 2.0 L4 GAS

    Components on diagram:
  • Inflatable Restraint Side Impact Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2006 Saturn ION AUTOMOBILES

    OEM drawn wiring diagrams for most 2006 Saturn ION cars and light trucks sold in the U.S.

    2006 Saturn ION RED Line 2.0 L4 GAS Wiring Diagram2006 Saturn ION RED Line 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • 2006 Saturn ION RED Line 2.0 L4 GAS Wiring Diagram2006 Saturn ION RED Line 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Inflatable Restraint Sensing And Diagnostic Module
  • Inflatable Restraint Side Impact Sensor Left
  • Inflatable Restraint Side Impact Sensor Right
  • Inflatable Restraint Roof Rail Module Left
  • Inflatable Restraint Roof Rail Module Right
  • CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2006 Saturn ION AUTOMOBILES

    OEM TSB listings for most 2006 Saturn ION cars and light trucks sold in the U.S. from 1985+.

    Document: GM of Canada New Vehicle Limited Warranty Tire Program
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: Information on Side Door Window Glass Chipping Caused by Hanging Vehicle Key Lock Box
    Vehicle: 2006 Saturn ION RED Line 2.0 L4 GAS

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2006 Saturn ION AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Saturn ION cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Saturn ION cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Saturn ION cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Saturn ION cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2006 Saturn ION SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2007 Saturn ION Mirror, Passenger Side2007 Saturn ION Mirror, Passenger Side, This OE replacement mirror is textured and made of the highest quality, rust and corrosion resistant materials to withstand all types of weather. Item is backed by 2-year Kool Vue limited warranty.</p><p><b><i>Specifications</i></b>:<ul><li type="circle">3-hole, 3-prong connector</li></ul></p><p><b>Kool Vue</b> specializes in producing mirrors for all vehicle makes and models; our mirrors go through rigorous testing that includes 35,000 hours of Weather Testing, 500 Swing Tests and Impact, Pull Tension, Reflection and Vibration testing to make sure you purchase the highest quality mirrors. You can't go wrong with Kool Vue Mirrors!</p>.

    Source: Auto Body Parts Store

    $37.35

    Click here to view more details about 2007 Saturn ION Headlight Bracket, Passenger Side2007 Saturn ION Headlight Bracket, Passenger Side, A high quality, OE replacement headlight mounting panel; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $58.00

    Click here to view more details about 2006 Saturn Relay 17" Wheel Cover2006 Saturn Relay 17" Wheel Cover, WHEEL COVER, 17 INCHES, 5 STUDS/LUGS, 6 SPOKES, ALL PAINTED SILVER, LIGHT PVD CHROME AFTERMARKET, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.45

    Click here to view more details2007 Saturn ION L4, 2.0 L, 122 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2005 Saturn ION Used Rear Vent Window, Passenger Side, (Sdn), R., Very Good.

    Source: Used Auto Parts Store

    $118.00

    Click here to view more details2003 Saturn ION Used A/C Compressor, 2.2, AUTO, FWD Sdn, Very Good.

    Source: Used Auto Parts Store

    $103.00
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