2006 Mercury Mariner Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2006 Mercury Mariner

  • 2006 Mercury Mariner Hybrid 2.3 L4 ELECTRIC/GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:H
  • 2006 Mercury Mariner Convenience 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2006 Mercury Mariner Premier 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1
  • 2006 Mercury Mariner Luxury 3.0 V6 GAS, CID:183, Fuel Injection, Aspiration:183, Engine VIN:, Desg:1

BRAKE SERVICE PROCEDURES FOR 2006 Mercury Mariner AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Mercury Mariner cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service
Vehicle: 2006 Mercury Mariner Convenience 2.3 L4 GAS

  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Unclip speed sensor wiring from brake hos...

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BRAKE SERVICE PROCEDURES FOR 2006 Mercury Mariner AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Mercury Mariner cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Escape & Mariner -> Excursion & F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2006 Mercury Mariner Luxury 3.0 V6 GAS

Aviator

Refer to Fig. and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reverse p...

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BRAKE SERVICE PROCEDURES FOR 2006 Mercury Mariner AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Mercury Mariner cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2006 Mercury Mariner Premier 3.0 V6 GAS

The Bendix vacuum brake booster unit is se...

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BRAKE SERVICE PROCEDURES FOR 2006 Mercury Mariner AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Mercury Mariner cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2006 Mercury Mariner Convenience 2.3 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2006 Mercury Mariner AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Mercury Mariner cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2006 Mercury Mariner Hybrid 2.3 L4 ELECTRIC/GAS

Master Cylinder

Aviator

Remove components in sequence illustrated, Fig. .

E-Series
  • Drain brake master cylinder with suitable suction device.
  • Remove coolant reservoir.
  • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
  • On all models, remove speed control deactivator switch.
  • Disconnect fluid level sensor connector.
  • Remove and discard master cylinder mounting nuts.
  • Disconnect master cylinder brake tubes.
  • Remove master cylinder cylinder.
  • Reverse procedure to install, noting the following:
    • Torque master cylinder mounting nuts to 18...

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BRAKE SERVICE PROCEDURES FOR 2006 Mercury Mariner AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Mercury Mariner cars and light trucks from 1990+.

Drum Brakes -> Escape & Mariner -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2006 Mercury Mariner Premier 3.0 V6 GAS

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

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