2006 Dodge Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2006 Dodge Caravan

  • 2006 Dodge Caravan SXT 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2006 Dodge Caravan SE 2.4 L4 GAS, CC:2429, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:B
  • 2006 Dodge Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2006 Dodge Caravan 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G
  • 2006 Dodge Caravan SE 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Caravan cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2006 Dodge Caravan SE 2.4 L4 GAS

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

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BRAKE SERVICE PROCEDURES FOR 2006 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Caravan cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2006 Dodge Caravan SE 3.3 V6 FLEX

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be inspected with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor sc...

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BRAKE SERVICE PROCEDURES FOR 2006 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Caravan cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Precautions
Vehicle: 2006 Dodge Caravan SE 2.4 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos ex...

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BRAKE SERVICE PROCEDURES FOR 2006 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2006 Dodge Caravan SXT 3.3 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & Country...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Caravan cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 2006 Dodge Caravan SXT 3.3 V6 GAS

Pedal Falls Away

  • System leak at brake line, fitting, hose or caliper/wheel cylinder.
  • Internal leakage in master cylinder caused by worn or damaged piston cups.
  • Internal leak in ABS or RWAL system.

Low Pedal

  • Worn brake linings.
  • Worn drums or rotors.
  • Rear brakes out of adjustment.

Spongy Pedal

  • Air in hydraulic system.
  • Thin brake drums.
  • Substandard brake lines and hoses.

Hard Pedal Or High Pedal Effort

  • Linings that are water soaked, contaminated or glazed.
  • Faulty power booster or check valve.

Pedal Pulsation

  • Disc brake rotors have excessive lateral runout or thickness variation.
  • Out of round brake ...

CLICK HERE TO GET FULL ACCESS TO 2006 Dodge Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2006 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2006 Dodge Caravan cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2006 Dodge Caravan 3.3 V6 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

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