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2005 Volkswagen Touareg CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 2005 Volkswagen Touareg 4.2 V8 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2005 Volkswagen Touareg 4.2 V8 GAS
Front
Before removing, mark positions of all parts in relation to each other. Reinstall in same position otherwise imbalance will be excessive, bearings could be damaged causing rumbling noises. If droning noises occur when driving, unbolt front driveshaft from flange at front final drive, rotate one hole relative to flange and bolt on again. If droning noises are still audible, front driveshaft can be rotated one hole relative to flange a total of 5 times.
- Select position "N" with selector lever.
- Insert brake pedal depressor V.A.G 1869/2 or equivalent.
- Raise and support vehicle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
Component Replacement -> Control Module -> TPMS Sensor
Vehicle: 2005 Volkswagen Touareg 4.2 V8 GAS
TPMS Sensor
The nickel-plated valve core must always be replaced when changing a tire. The metal valve and wheel electronics can be reused.
The TPMS sensor battery life is approximately 10 years.
- Release air from tire by removing nickel-plated valve core.
- Mount tire unseating tool to protect wheel electronics, Fig. .
- Remove tire.
- Check for loose or damaged components.
- Push metal valve with rubber seal through rim from inside.
- Install chamfered washer and union nut fro...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
Starter, Replace
Vehicle: 2005 Volkswagen Touareg 3.2 V6 GAS
- Disconnect battery ground cable.
- Remove noise insulation.
- Open snaps and remove starter solenoid heat shield mat.
- Remove protective cap and disconnect electrical connections at solenoid.
- Remove lower starter bolt.
- Remove bolt and nuts, then set cable retainer aside.
- Remove bolt a...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
Cabin Air Filter Service -> Volkswagen -> 2004-09 Touareg
Vehicle: 2005 Volkswagen Touareg 3.2 V6 GAS
On 2004-06 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
On 2007-08 models, the cabin air filter should be replaced every 24 months or 40,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2009 models, the cabin air filter should be replaced every 24 months or 20,000 miles. The filter should...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
Volkswagen -> Service Reminder Indicator Lamp -> Touareg
Vehicle: 2005 Volkswagen Touareg 3.2 V6 GAS
- Connect VW tester or equivalent.
- Select:
- Manufacturer.
- Model.
- Model Year.
- Engine Code.
- Confirm Vehicle Identification.
- Instrument Cluster.
- Reset Service Reminder Indicator.
- Follow the instructions indicated on the tester display.
- After completing the displaye...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
Radiator, Replace
Vehicle: 2005 Volkswagen Touareg 3.2 V6 GAS
- Drain coolant into suitable container.
- Pull retaining clips out of quick-release couplings for upper and lower coolant hoses and pull coolant hoses off radiator assembly.
- Remove retainers securing front bumper then remove front bumper assembly.
- Bring lock carr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Volkswagen Touareg AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Volkswagen Touareg 3.2 V6 GAS
- Mark direction of rotation of drive belt with chalk or felt pen if belt is to be reused.
- Rotate drive belt tensioner counterclockwise to release drive belt tension, using a suitable wrench.
- Screw ...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Volkswagen Touareg AUTOMOBILES
Component location diagrams for most 2005 Volkswagen Touareg cars and light trucks sold in the U.S. from 1990+.
Driver's Outside Door Handle Touch Sensor Diagram for 2005 Volkswagen Touareg 3.2 V6 GAS Components on diagram: |
Driver's Side Door Control Module Diagram for 2005 Volkswagen Touareg 3.2 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Volkswagen Touareg AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Volkswagen Touareg cars and light trucks sold in the U.S.
2005 Volkswagen Touareg 4.2 V8 GAS Wiring Diagram Components on diagram: |
2005 Volkswagen Touareg 3.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Volkswagen Touareg AUTOMOBILES
OEM TSB listings for most 2005 Volkswagen Touareg cars and light trucks sold in the U.S. from 1985+.
Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code Vehicle: 2005 Volkswagen Touareg 3.2 V6 GAS Auto Systems: |
Document: Radio Coding - Auxiliary Jack, iPod Inop After Radio Replacement Vehicle: 2005 Volkswagen Touareg 3.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Volkswagen Touareg AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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