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2005 Subaru Baja CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
Subaru -> Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS
Master Cylinder
- Remove master cylinder from vehicle.
- Remove cylinder pin, Fig. .
- Push piston inward, then remove snap ring.
- Apply pressure to piston assembly while Inserting a small screwdriver into window of piston retainer and raise piston retainer latch, Fig. .
- Remove primary and secondary piston assemblies. Do not disassemble pistons. if disassembled, the spring settings will change.
- Inspect master cylinder inside diameter to piston clearance, Service limit is not to exceed .043 inch.
- Clean all components with clean brake fluid,...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
Subaru -> Fuel Filter Replacement -> Except Justy w/Carbureted Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2005 Subaru Baja Turbo 2.5 H4 GAS
Fuel System Pressure Relief
- On Impreza, SVX, 1990-94 Legacy models,fold down the rear seat back, then remove the floor mat and access hole lid.
- On 1995-00 Legacy models, remove the rear seat cushion and seat back, then the floor mat and access hole lid.
- On all models, disconnect the fuel pump relay electrical connector.
- Start the engine and operate until it stalls.
- After the engine has stalled, crank the engine for at least 5 seconds.
- Place the ignition switch in Off position.
- Disconnect the battery ground cable.
- Connect the fuel pump electrical connector.
- On...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS
Wrap metal parts with a cloth or rubber material. Rubber boot may be damaged due to interference with adjacent metal parts during removal.
- Disconnect battery ground cable.
- Place vehicle in neutral.
- Release parking brake.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove center exhaust pipes bolts and nuts.
- Remove rear exhaust pipe and muffler.
- Remove heat shield cover.
- Place reference mark on front driveline and rear differential flange. Paint is recommended for match marks. Never damage rear driveline shaft flange yoke or companion flange
- Remove...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
Starter, Replace
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid wiring at starter.
- Remo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
Cabin Air Filter Service -> Subaru -> 2005-06 Baja & 2005-09 Legacy & Outback
Vehicle: 2005 Subaru Baja Turbo 2.5 H4 GAS
The cabin air filter should be replaced every 12 months or 9,300 miles.
- Remove the instrument panel side cover.
- Remove the glove compartment retaining clips and damper, then the glove compartment, Fig. .
- Remove the glove compartment upper storage bin.
- Through the glove compar...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
Subaru -> EGR Maintenance Reminder Lamp ->
Vehicle: 2005 Subaru Baja Turbo 2.5 H4 GAS
The EGR maintenance reminder indicator lamp will be illuminated to indicate time for EGR maintenance. After performing maintenance, reset reminder lamp. Remove instrument pan...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at cylinder head.
- Remove hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Subaru Baja AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS
- Remove drive belt cover. Wipe off any oil or water on belt and pulley.
- Loosen lockbolt on alternator mount.
- Loosen slider bolt on alternator mount.
- Rem...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Subaru Baja AUTOMOBILES
Component location diagrams for most 2005 Subaru Baja cars and light trucks sold in the U.S. from 1990+.
Airbag System Components Diagram for 2005 Subaru Baja Turbo 2.5 H4 GAS Components on diagram: |
Air Assist Injector Solenoid Valve Diagram for 2005 Subaru Baja Turbo 2.5 H4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Subaru Baja AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Subaru Baja cars and light trucks sold in the U.S.
2005 Subaru Baja Turbo 2.5 H4 GAS Wiring Diagram Components on diagram: |
2005 Subaru Baja Sport 2.5 H4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Subaru Baja AUTOMOBILES
OEM TSB listings for most 2005 Subaru Baja cars and light trucks sold in the U.S. from 1985+.
Document: EVAPORATIVE EMISSION SYSTEM DIAGNOSTIC
INFORMATION Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS Auto Systems: |
Document: Turbocharger Mesh Filter Screen Vehicle: 2005 Subaru Baja Turbo 2.5 H4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Subaru Baja AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Subaru Baja cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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