2005 Pontiac G6 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac G6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac G6 cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake Pad Service
Vehicle: 2005 Pontiac G6 3.5 V6 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from calipe...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac G6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac G6 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Except ION & L-Series -> ION -> L-Series -> Master Cylinder
Vehicle: 2005 Pontiac G6 3.5 V6 GAS

Master Cylinder

Except ION & L-Series
  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suitable container.
  • Plug hose.
  • Disconnect master cylinder brake pipes. Plug open pipes.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir, as required.
  • Reverse procedure to install. Bleed hydraulic system as outlined in .
ION
  • Remove underhood electrical center cover.
  • Remove Connector Position Assurance (CPA) connector from brake fluid level...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac G6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac G6 cars and light trucks from 1990+.

Anti-Lock Brakes -> Delco/Bosch Type 7.2 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Aura, G6 & Malibu Maxx -> Clearing Diagnostic Trouble Codes -> Corvette -> CTS -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Connector Terminal Identification -> Electromagnetic Interference Test -> Ignition Cycle Default -> Intermittents & Poor Connections -> STS & XLR
Vehicle: 2005 Pontiac G6 3.5 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC), and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

Aura, G6 & Malibu Maxx
[[table data]]
Corvette
[[table data]]
CTS
[[table data]]
STS & XLR
[[table data]]

EBCM Connector Terminal Identification

Refer to Figs. through for EBCM connector terminal identification.

Diagnostic Tests

Corvette
[[table data]]
CTS
[[table data]]
Aura, G6 & Malibu Maxx
[[table data]]
STS & XLR
[[table data]]

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC), and follow manufacturer's instructions.

Intermittents & Poor Connections

Intermittent failure...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac G6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac G6 cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Pontiac G6 3.5 V6 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac G6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac G6 cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Tightening Specifications
Vehicle: 2005 Pontiac G6 3.5 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac G6 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac G6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac G6 cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Disc Brake Specifications -> Caliper Specifications
Vehicle: 2005 Pontiac G6 3.5 V6 GAS

[[table data]]

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