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2005 Dodge Neon CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
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- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2005 Dodge Neon AUTOMOBILES
Disc Brakes -> Neon -> Description
Vehicle: 2005 Dodge Neon SE 2.0 L4 GAS
The front single piston, floating caliper disc brake consists of rotor, caliper, pads and driving hub. The caliper is mounted to steering knuckle using bushings, sleeves and two thru bolts which thread directly into steering knuckle.
This assembly has an anti-rattle clip attached to outer pad and an inner pad-piston retainer clip.
All of braking force is taken directly by adapter. The caliper is a one piece casting with inboard side containing a single piston cylinder bore.
A square cut rubber piston seal is located in a machined groove in caliper bore and provides a seal between pisto...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Dodge Neon AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 2005 Dodge Neon SE 2.0 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Dodge Neon AUTOMOBILES
CV AXLE SHAFT, Replace -> Non-turbo -> Turbo
Vehicle: 2005 Dodge Neon SE 2.0 L4 GAS
Front
Halfshaft inner and outer boots are not serviceable separately. Boot replacement requires entire shaft assembly replacement.
Lefthand halfshaft is shorter than right. Identify and tag halfshafts upon removal to ensure proper installation.
- Raise and support vehicle, then remove tire and wheel assembly.
- While holding link ball joint stem from rotating, remove stabilizer link to shock clevis bracket nut.
- Slide link ball joint stem from clevis bracket.
- Remove clevis bracket to bottom of shock nut and pinch bolt.
- Remove shock clevis bracket to lower control arm nut and bolt.
- Pul...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Dodge Neon AUTOMOBILES
Starter, Replace
Vehicle: 2005 Dodge Neon SE 2.0 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- On models equipped with High Output engine and automatic transaxle, disconnect inlet hose from intake manifold, then reposition air cleaner assembly.
- On models equipped with automatic transaxle,remove two upper bracket bolts from intake support, then oil...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Dodge Neon AUTOMOBILES
Chrysler LLC Cars -> Compass & Temperature Mirror -> Neon -> Compass Calibration -> Variance Setting
Vehicle: 2005 Dodge Neon SXT 2.0 L4 GAS
Compass Calibration
If the CAL indicator lights, the compass will need to be calibrated. This should be done on a level surface free of large metal objects such as other vehicles, bridges, buildings, railroads and underground cables. Proceed as follows:
- Depress and hold the Zone/Calibration (left reading lamp) button approximately 15 seconds unit the CAL symbol has illuminated and darkened.
- Drive the vehicle in two complete circles. This should be done on a level surface free of large metal objects such as other vehicles, bridges, buildings, railroads and underground cables.
- When the CAL indic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Dodge Neon AUTOMOBILES
Radiator, Replace
Vehicle: 2005 Dodge Neon SRT-4 2.4 L4 GAS
- Remove battery and battery tray.
- Drain cooling system into suitable container.
- Recover refrigerant.
- Remove grille and upper radiator support crossmember.
- Remove upper radiator hose from radiator.
- Raise and support vehicle.
- Disconnect and cap automatic transmission cooler hoses.
- Disconnect radiator fan motor electrical connector.
- Remove lower radiator hose.
- Lo...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Dodge Neon AUTOMOBILES
Serpentine Drive Belt, Replace -> A/C Compressor & Alternator Belt
Vehicle: 2005 Dodge Neon SXT 2.0 L4 GAS
A/C Compressor & Alternator Belt
- Loosen T-Bolt locking nut and pivot bolt to remove and install Poly V belt and...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Dodge Neon AUTOMOBILES
Component location diagrams for most 2005 Dodge Neon cars and light trucks sold in the U.S. from 1990+.
Lighting and Seat Belt Switch Diagram for 2005 Dodge Neon SXT 2.0 L4 GAS Components on diagram: |
Powertrain Control Module Diagram for 2005 Dodge Neon SRT-4 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Dodge Neon AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Dodge Neon cars and light trucks sold in the U.S.
2005 Dodge Neon SRT-4 2.4 L4 GAS Wiring Diagram Components on diagram: |
2005 Dodge Neon SXT 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Dodge Neon AUTOMOBILES
OEM TSB listings for most 2005 Dodge Neon cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2005 Dodge Neon SE 2.0 L4 GAS Auto Systems: |
Document: LOW GLOSS INTERIOR TRIM - REVISED Vehicle: 2005 Dodge Neon SE 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Dodge Neon AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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