2005 Chevrolet Express 2500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


2005 Chevrolet Express 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Chevrolet Express 2500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Express 2500 automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Chevrolet Express 2500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Express 2500 AUTOMOBILES

Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2005 Chevrolet Express 2500 4.8 V8 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brak...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Chevrolet Express 2500 AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 2005 Chevrolet Express 2500 6.0 V8 GAS

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Chevrolet Express 2500 AUTOMOBILES

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2005 Chevrolet Express 2500 4.3 V6 GAS

Front

  • Raise and support vehicle.
  • Mark the front U-joint to the pinion yoke on the front differential.
  • Mark the relationship of the rear U-joint to the transfer case drive flange.
  • Remove the retaining nuts and bolts from the drive flange.
  • Remove the clamps and retaining bolts from the front drive axle pinion flange.
  • Remove the front propeller shaft from the vehicle.
  • Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
  • Reverse procedure to install, noting the following:
    • Torque front propeller shaft retainer bolts 18 f...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Chevrolet Express 2500 AUTOMOBILES

Starter, Replace
Vehicle: 2005 Chevrolet Express 2500 4.3 V6 GAS

  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields.
  • Disconnect wires from solenoids.
  • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
  • Remove starter motor from vehicle.
  • Reverse procedure to install, noting the fol...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Chevrolet Express 2500 AUTOMOBILES

General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
Vehicle: 2005 Chevrolet Express 2500 4.3 V6 GAS

This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the ...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Chevrolet Express 2500 AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Chevrolet Express 2500 4.3 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from engine.
  • Remove radiator outlet hose from engine.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator and from vehicle.
  • Reverse procedure to install.

...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Chevrolet Express 2500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2005 Chevrolet Express 2500 5.3 V8 GAS

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 2005 Chevrolet Express 2500 AUTOMOBILES

Component location diagrams for most 2005 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1990+.

Chassis Harness Routing Diagram for 2005 Chevrolet Express 2500  4.8 V8 GASChassis Harness Routing Diagram for 2005 Chevrolet Express 2500 4.8 V8 GAS

Components on diagram:
  • Trailer Relay
  • Electronic Brake Control Module
  • Fuse Block Underhood
  • Connector C-1
  • Connector C-2
  • Center Of The Engine Diagram for 2005 Chevrolet Express 2500  6.0 V8 GASCenter Of The Engine Diagram for 2005 Chevrolet Express 2500 6.0 V8 GAS

    Components on diagram:
  • Knock Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Chevrolet Express 2500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Chevrolet Express 2500 cars and light trucks sold in the U.S.

    2005 Chevrolet Express 2500  5.3 V8 GAS Wiring Diagram2005 Chevrolet Express 2500 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal/Hazard Flasher Module
  • Left Front Turn Signal Lamp
  • Right Front Turn Signal Lamp
  • Driver Outside Rear View Mirror Turn Indicator
  • Passenger Outside Rear View Mirror Turn Indicator
  • CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Chevrolet Express 2500 AUTOMOBILES

    OEM TSB listings for most 2005 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2005 Chevrolet Express 2500 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: GM of Canada New Vehicle Limited Warranty Tire Program
    Vehicle: 2005 Chevrolet Express 2500 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Chevrolet Express 2500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Express 2500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2009 Chevrolet Express 2500 IAT Sensor, Pin type; 2-prong male terminal; A high quality, direct fit OE replacement coolant temperature sensor; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $14.70

    Click here to view more details about 2011 Chevrolet Express 2500 Antenna2011 Chevrolet Express 2500 Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details2014 Chevrolet Tahoe Driver And Passenger Side Pair OF Round Stainless Steel Nerf Bars, Driver And Passenger Side Pair OF Round Stainless Steel Nerf Bars; BY Proefx, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $143.50

    Click here to view more details1971 International 1310 V8, 5 L, 304 CID Rebuilt Engine, Scout appl. Comes with oil pump kit only., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,252.00

    Click here to view more details2000 Chevrolet Express 2500 Used Parking Lamp, Driver Side, L, Side Marker; (grille mounted), composite headlamps, upper, L., Good.

    Source: Used Auto Parts Store

    $76.00

    Click here to view more details2007 Chevrolet Express 2500 Used A/C Compressor, 4.8, AUTO, RWD 4.8L, Very Good.

    Source: Used Auto Parts Store

    $95.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2005 Chevrolet Express 2500 vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find