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2004 Volvo V40 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
Volvo -> Component Replacement & Adjustment -> Power Unit, Replace -> C70, S70 & V70
Vehicle: 2004 Volvo V40 1.9 L4 GAS
C70, S70 & V70
- Remove glove compartment, then the soundproofing panels and knee...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
Volvo -> Component Locations -> 2003-06 Volvo XC90, 2001-06 S60, 2000-04 S40 & V40, 1999-06 S80, 1998-06 C70, S70, V70 & 1992-97 850
Vehicle: 2004 Volvo V40 1.9 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Volvo V40 1.9 L4 GAS
- Raise and support vehicle on lift.
- Remove lefthand hub cap.
- Remove lefthand driveshaft nut and washer.
- Remove left front wheel lug nuts.
- Remove lefthand splash guards under engine.
- Remove lefthand splash guard in wheel arch
- Remove drive shaft from transmission enough to free snap ring in differential drive using suitable tool.
- Disconnecting drive shaft from hub using suitable tool. If the drive shaft sticks in the hub, tap it with a copper or rubber mallet. If required, use a universal puller. The drive shaft can be pressed in approximately 15mm.
- Remove brake hose from mounting i...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Volvo V40 1.9 L4 GAS
- Disconnect battery ground cable.
- Remove lower engine splash shields, if equipped.
- Rotate or lift belt tensioner arm clockwise, using a suitable tool to relieve tension from drive belt.
- Remove drive belt.
- Remove bolts securing power steering pump mounting bracket.
- Remove bracket between power steering pump and intake manifold.
- Remove bolt securing cable clip from bracket.
- Remove connector assembly from bracket.
- Remove mounting bolts between spokes on pulley.
- Lift out power steering pump. Place pump to one side in engine compartment.
- Move power steering pump mounting bracket sidewa...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 2000-04 S40 & V40
Vehicle: 2004 Volvo V40 1.9 L4 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel, Fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
Volvo -> Service Indicator Lamp -> 2000-04 V40
Vehicle: 2004 Volvo V40 1.9 L4 GAS
- Turn ignition Off.
- Depress trip odometer Reset button.
- Turn ignition On.
- SRI should start flashing when Reset button has been pressed for 10 seconds
- Release Reset ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Volvo V40 1.9 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Volvo V40 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Volvo V40 1.9 L4 GAS
- On Turbocharged equipped models, remove righthand engine cover and cover over right headlamp.
- On all ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Volvo V40 AUTOMOBILES
Component location diagrams for most 2004 Volvo V40 cars and light trucks sold in the U.S. from 1990+.
Climate Control Unit Diagram for 2004 Volvo V40 1.9 L4 GAS Components on diagram: |
Solenoids Diagram for 2004 Volvo V40 1.9 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Volvo V40 AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Volvo V40 cars and light trucks sold in the U.S.
2004 Volvo V40 1.9 L4 GAS Wiring Diagram Components on diagram: |
2004 Volvo V40 1.9 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Volvo V40 AUTOMOBILES
OEM TSB listings for most 2004 Volvo V40 cars and light trucks sold in the U.S. from 1985+.
Document: DIFFERENTIAL ELECTRONIC MODULE (DEM), SOFTWARE (SW) - REVISED Vehicle: 2004 Volvo V40 1.9 L4 GAS Auto Systems: |
Document: STUCK CDS IN AUDIO UNIT Vehicle: 2004 Volvo V40 1.9 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Volvo V40 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Volvo V40 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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