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2004 Saab 9-5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Saab 9-5 car and truck
repair procedures including Saab engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saab 9-5 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 2004 Saab 9-5 Aero 2.3 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
Saab -> Fuel Filter Replacement -> 9-5 -> Fuel System Pressure Relief -> Installation -> Removal
Vehicle: 2004 Saab 9-5 Linear 2.3 L4 GAS
Fuel System Pressure Relief
- Remove fuel pump fuse No. 19 from the instrument panel fuse box.
- Start the engine and run until it stalls.
- Turn the ignition Off.
- Disconnect the battery ground cable.
- Install the fuel pump fuse.
Removal
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
- Relieve fuel pressure as outlined under...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2004 Saab 9-5 Linear 2.3 L4 GAS
Left
- Raise and support vehicle then remove wheel.
- Remove left-hand side cover.
- Remove protective cap from hub center-nut.
- Remove hub center nut.
- Remove bolt securing ball joint to steering swivel member. Pry loose then lower suspension arm. Secure it in position with a wooden block placed between suspension arm and anti-roll bar.
- Undo clips on brake hose and ABS cable mountings.
- Place a suitable container under gearbox in order to avoid oil spillage on floor.
- Use a plastic mallet to tap universal joint out of wheel hub.
- Tilt out MacPherson strut. Pull MacPherson strut backwards an...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
Starter, Replace
Vehicle: 2004 Saab 9-5 ARC 2.3 L4 GAS
- Remove battery cover and shield on intake manifold.
- Disconnect battery ground cable.
- Remove starter upper mounting bolt (18mm).
- Remove electrical connections at starter motor.
- Raise and support vehicle.
- Cut tie strap around sole...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
Cabin Air Filter Service -> Saab -> 1999-2004 9-5
Vehicle: 2004 Saab 9-5 ARC 2.3 L4 GAS
The cabin air filter should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disconnect the battery ground cable.
- Remove the console passenger side cover, Fig. .
- Remove the glove compartment retaining screw, then disengage the retaining clips and lift the glove compartment from the instrument panel.
- Disconnect the glove compartment...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
Saab -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2004 Saab 9-5 ARC 2.3 L4 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned on as a bulb check. If the warning lamp turns on during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Saab 9-5 Linear 2.3 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition inlet hose clamp at radiator and remove hose.
- Reposition inlet hose clamp at shut off valve and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Saab 9-5 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Saab 9-5 ARC 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Saab 9-5 AUTOMOBILES
Component location diagrams for most 2004 Saab 9-5 cars and light trucks sold in the U.S. from 1990+.
 Rear Body Components Diagram for 2004 Saab 9-5 Linear 2.3 L4 GASComponents on diagram: |
 Transmission Components Diagram for 2004 Saab 9-5 Linear 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Saab 9-5 AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Saab 9-5 cars and light trucks sold in the U.S.
 2004 Saab 9-5 Linear 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 2004 Saab 9-5 ARC 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Saab 9-5 AUTOMOBILES
OEM TSB listings for most 2004 Saab 9-5 cars and light trucks sold in the U.S. from 1985+.
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Saab 9-5 Aero 2.3 L4 GAS Auto Systems: |
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Document: EVAP Emissions Small Leak Diagnosis (DTC P0442) Vehicle: 2004 Saab 9-5 Aero 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Saab 9-5 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Saab 9-5 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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