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2004 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
Component Replacement & Adjustment -> Bonneville & LeSabre -> Cooling System Bleed
Vehicle: 2004 Pontiac Bonneville GXP 4.6 V8 GAS
- Fill cooling system and leave radiator cap off.
- Turn HVAC control to any air conditioning mode and set temperature to highest setting.
- Start and allow engine to idle until bottom radiator hose is hot.
- Cycle engine speed up to 3000 RPM and back to...
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BRAKE SERVICE PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Tightening Specifications
Vehicle: 2004 Pontiac Bonneville SE 3.8 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2004 Pontiac Bonneville SLE 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Pontiac Bonneville SE 3.8 V6 GAS
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Disconnect outer tie rod end from steering knuckle.
- Insert a drift or punch into brake rotor and against brake caliper in order to prevent wheel hub and bearing from turning.
- Remove and discard wheel drive shaft spindle nut that retains wheel drive shaft to hub.
- Remove stabilizer shaft link.
- Disconnect electrical connector from wheel speed sensor and reposition wiring harness away from ball joint.
- Disconnect lower ball joint from steering knuckle.
- Install wheel hub remover tool No. J 42129 or equivalent onto wheel hub and...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
Component Locations
Vehicle: 2004 Pontiac Bonneville GXP 4.6 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
Starter, Replace
Vehicle: 2004 Pontiac Bonneville SE 3.8 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove torque converter cover.
- Disconnect starter electrical connections.
- Remove starter motor mount...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Bonneville, LeSabre & 2001-02 Aurora
Vehicle: 2004 Pontiac Bonneville SLE 3.8 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Lift up the cabi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
General Motors Corp./Saturn Cars -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2004 Pontiac Bonneville GXP 4.6 V8 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned on as a bulb check. If the warning lamp turns on during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Pontiac Bonneville SLE 3.8 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove the fuel injector sight shield.
- Release clamp on heater inlet hose using hose clamp pliers J 38185 or equivalent.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Pontiac Bonneville AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Pontiac Bonneville SE 3.8 V6 GAS
- Rotate tensioner counterclockwise to remove the dri...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Pontiac Bonneville AUTOMOBILES
Component location diagrams for most 2004 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.
Antilock Brake - Rear Diagram for 2004 Pontiac Bonneville SE 3.8 V6 GAS Components on diagram: |
Windshield Wiper Motor Diagram for 2004 Pontiac Bonneville SE 3.8 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Pontiac Bonneville AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Pontiac Bonneville cars and light trucks sold in the U.S.
2004 Pontiac Bonneville GXP 4.6 V8 GAS Wiring Diagram Components on diagram: |
2004 Pontiac Bonneville SE 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Pontiac Bonneville AUTOMOBILES
OEM TSB listings for most 2004 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Pontiac Bonneville SE 3.8 V6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Pontiac Bonneville SE 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Pontiac Bonneville AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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