2004 GMC Sierra 3500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 GMC Sierra 3500

  • 2004 GMC Sierra 3500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2004 GMC Sierra 3500 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G
  • 2004 GMC Sierra 3500 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1
  • 2004 GMC Sierra 3500 6.6 V8 DIESEL, CID:403, Fuel Injection, Aspiration:403, Engine VIN:, Desg:2

BRAKE SERVICE PROCEDURES FOR 2004 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Sierra 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2004 GMC Sierra 3500 6.0 V8 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Sierra 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service
Vehicle: 2004 GMC Sierra 3500 8.1 V8 GAS

The power brake unit is n...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Sierra 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2004 GMC Sierra 3500 6.6 V8 DIESEL

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Sierra 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2004 GMC Sierra 3500 6.0 V8 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2004 GMC Sierra 3500 6.6 V8 DIESEL

Removal

  • Siphon 2/3 of the brake fluid from master cylinder.
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
  • Disconnect brake hose at caliper by removing inlet fitting bolt.
  • Remove mounting bolts and caliper.

Inspection

Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Sierra 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Sierra 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Sierra 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Tightening Specifications
Vehicle: 2004 GMC Sierra 3500 6.0 V8 GAS

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