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2004 Ford Taurus CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Component Replacement & Adjustment -> Sable & Taurus -> Evaporator Core, Replace
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
The evaporator core is not serviced separately and can only be replaced with the evaporator housing assembly.
- Recover refrigerant as outlined under .
- Drain coolant into suitable container.
- Remove instrument panel as outlined under "Instrument Panel, Replace."
- Remove righthand side cowl vent screen and water shield.
- Disconnect vacuum supply hose, Fig. .
- Clamp and disconnect heater hoses using suitable pinching pliers. Ca...
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BRAKE SERVICE PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Anti-Lock Brakes -> Sable & Taurus -> Description -> ABS Module (Electronic Control Unit) -> Anti-Lock Brakes -> Hydraulic Control Unit -> Master Cylinder -> Operation -> Pedal Travel Switch -> System Components -> Traction Assist -> Vacuum Booster -> Wheel Sensors
Vehicle: 2004 Ford Taurus 3.0 V6 FLEX
The Anti-Lock System (ABS) controls each brake separately, Fig. . The brake pedal force required to engage the system may vary with road surface conditions. A dry surface will require a high force, while a slippery surface will require a much less force. During system operation, the driver will sense a slight brake pedal pulsation accompanied by a rise in brake pedal height and a clicking sound. The pedal effort and pedal feel during normal braking are similar to a conventional power brake system.
The ABS module is self-monitoring. When the ignition switch is turned to the RUN positi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> 2003-06 Taurus & Sable
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow a...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
- Remove center hub cap from wheel.
- Loosen hub nut.
- Raise and support vehicle.
- Remove front wheel and tire assembly.
- Remove hub nut and washer.
- Remove front brake anti-lock sensor harness from clip.
- Remove and position front brake anti-lock sensor aside.
- Remove and discard lower ball joint nut.
- Remove lower strut support nut and bolt. Discard nut.
- Using suitable tools, press ball joint stud until it is loose in knuckle.
- Wire knuckle to strut. This will prevent knuckle from falling off of strut while knuckle and lower ball joint are separated. Failure to follow these instructions may ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Alternator, Replace -> DOHC Engine -> OHV Engine
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
DOHC Engine
- Disconnect battery ground cable.
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove accessory drive belt from alternator.
- Remove mounting nut, then position engine control sensor wiring and hose bracket aside.
- Loosen alternator pulley nut and remove inboard upper alternator mounting bolt.
- Loosen outboard upper alternator mounting bolt.
- Disconnect electrical harness connector and output terminal wiring.
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove alternator splash shield and outboard upper alternat...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the righthand cowl vent screen, Fig. .
- Remove the water shield retaining screws, then the shield, Fig. .
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
- Remove battery and battery tray.
- Drain cooling system into suitable container.
- Disconnect upper radiator hose.
- Disconnect degas return hose.
- Disconnect upper transaxle cooler line using suitable disconnect tool.
- Remove air conditioning condenser mounting bolts.
- Raise and ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford Taurus AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford Taurus 3.0 V6 GAS
- On models equipped with VIN U, 1 and 2 engines,rotate drive belt tensioner in a clockwise direction.
- On models equipped with VIN S engine...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Ford Taurus AUTOMOBILES
Component location diagrams for most 2004 Ford Taurus cars and light trucks sold in the U.S. from 1990+.
Roof Diagram for 2004 Ford Taurus 3.0 V6 GAS Components on diagram: |
In Luggage Compartment, LH Side Diagram for 2004 Ford Taurus 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Ford Taurus AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Ford Taurus cars and light trucks sold in the U.S.
2004 Ford Taurus 3.0 V6 FLEX Wiring Diagram Components on diagram: |
2004 Ford Taurus 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Ford Taurus AUTOMOBILES
OEM TSB listings for most 2004 Ford Taurus cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2004 Ford Taurus 3.0 V6 GAS |
Document: RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS) - SERVICE TIPS - REVISED Vehicle: 2004 Ford Taurus 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford Taurus AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford Taurus cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford Taurus cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford Taurus cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford Taurus cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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