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2004 Ford E-450 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Disc Brakes -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Escape & Mariner -> Excursion, Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
Aviator, Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
Single Alternator
- Disconnect both battery ground cables.
- Remove bolt and position manifold absolute pressure sensor aside.
- Remove bolt and position ground strap aside.
- Remove bracket bolts and position power steering fluid reservoir aside.
- Remove bolts and position cowl wire harness aside.
- Remove intercooler tube bracket.
- Remove left stud nut.
- Remove bracket screws.
- Remove right stud nut.
- Loosen clamps and remove intercooler tube.
- Rotate accessory drive belt tensioner clockwise and remove alternator drive belt.
- Remove transmission dipstick tube bracket nut from alternator and position b...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL
This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford E-450 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Ford E-450 Econoline AUTOMOBILES
Component location diagrams for most 2004 Ford E-450 Econoline cars and light trucks sold in the U.S. from 1990+.
Transmission Cooling Components Diagram for 2004 Ford E-450 Econoline 6.0 V8 DIESEL Components on diagram: |
Engine Compartment Diagram for 2004 Ford E-450 Econoline 6.8 V10 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Ford E-450 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Ford E-450 Econoline cars and light trucks sold in the U.S.
2004 Ford E-450 Econoline 6.8 V10 GAS Wiring Diagram Components on diagram: |
2004 Ford E-450 Econoline 6.0 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Ford E-450 Econoline AUTOMOBILES
OEM TSB listings for most 2004 Ford E-450 Econoline cars and light trucks sold in the U.S. from 1985+.
Document: COOLANT LOSS - 6.0L Vehicle: 2004 Ford E-450 Econoline 6.0 V8 DIESEL Symptoms: |
Document: DRIVEABILITY - NO START, HARD START, RUNS ROUGH - FUEL INJECTION CONTROL MODULE DIAGNOSIS Vehicle: 2004 Ford E-450 Econoline 5.4 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford E-450 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford E-450 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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