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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Sprinter 2500 car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Dodge Sprinter 2500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Cooling Fans -> Light Trucks & Vans -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes (DTCs) -> Caravan, Town & Country & Voyager -> Clearing Diagnostic Trouble Codes (DTCs) -> Dakota & Durango -> Fan Control Relay -> Fan Motor -> Fan Motor Circuit -> Grand Cherokee -> Liberty -> Pacifica -> PT Cruiser
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Fan Motor
Caravan, Town & Country & Voyager
Refer to Fig. , for fan motor diagnosis chart.
Fan Motor Circuit
All models are equipped with an engine controller which will detect and store a diagnostic trouble code for the cooling fan system. This information may be accessed by using a DRB diagnostic tool.
Accessing Diagnostic Trouble Codes (DTCs)
Connect suitable DRB lll scan tool to Data Link Connector (DLC), follow manufacturers instructions to access diagnostic trouble codes and procedures.
Clearing Diagnostic Trouble Code...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Component Replacement & Adjustment -> Sprinter -> Radiator, Replace
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
- Recover refrigerant as outlined under .
- Remove A/C condenser as outlined under "Condenser, Replace."
- Disconnect charge air hose from turbocharger.
- Disconnect charge air hose from intake pipe.
- Detach air intake pipe from body.
- Disconnect coolant hoses from coolant reservoir, Fig. .
- Disconnect coolant level sensor electrical connector.
- Drain steering gear oil from power steering pump reservoir.
- Disconnect hydraulic hose from power steering pump reservoir.
- Disconnect hydraulic oil hose from hydraulic line.
- Disconnect cool...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Passenger Cars
1990-97
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground cable.
- Turn ignition switch to On position from passenger side of vehicle.
- The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
1998-2004
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground or remote cable or terminal.
- Turn ignition On from a safe position be...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Cooling Fans -> Passenger Cars -> Component Replacement -> 2.0L Engine -> 2.4L Engine -> Concorde, Intrepid & 300M -> Crossfire -> Fan Control Module -> Fan Motor -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Fan Motor
Concorde, Intrepid & 300M
- Disconnect electrical connector, Fig. .
- Remove fan module to radiator clips and fasteners, Fig. .
- Remove assembly from radiator, then remove fan blades as follows:
- Support motor and motor shaft on a suitable bench.
- Remove fan retaining clip or nut. Surface or burr removal may be required before removing fans from shaft. Do not let fan blades touch bench when removing.
- Remove motor fasteners from support, then the motor from support.
- Reverse procedure to install, noting ...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Component Replacement & Adjustment -> Sprinter -> Condenser, Replace
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
- Recover refrigerant as outlined under .
- Remove front grille attaching bolts, then the grille.
- Remove headlamps from their mounts.
- Remove heat shield, Fig. .
- Remove retaining clamps and rubber mounts from radiator crossmember.
- Remove radiator crossmember mounting bolts.
- Disconnect hood release cable, then remove crossmember from vehicle.
- Disconnect liquid line from...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Sprinter 2500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Dodge Sprinter 2500 cars and light trucks from 1990+
Air Bag System Precautions -> DaimlerChrysler -> Arming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Truck & Vans -> Passenger Cars
Vehicle: 2004 Dodge Sprinter 2500 2.7 L5 DIESEL
Passenger Cars
1990-97
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground cable.
- Turn ignition switch to On position from passenger side of vehicle.
- The SRS warning lamp should light for six to eight seconds, then remain off for at least 45 seconds to indicate if SRS is functioning properly.
1998-2004
- Ensure no one is inside vehicle and ignition switch is in Lock position.
- Connect battery ground or remote cable or terminal.
- Turn ignition On from a safe position be...
CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Sprinter 2500 A/C & HEATER SERVICE PROCEDURES
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