2004 Dodge Durango Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Dodge Durango

  • 2004 Dodge Durango 3.7 V6 GAS, CID:226, Fuel Injection, Aspiration:226, Engine VIN:, Desg:K
  • 2004 Dodge Durango 4.7 V8 GAS, CID:285, Fuel Injection, Aspiration:285, Engine VIN:, Desg:N
  • 2004 Dodge Durango 5.7 V8 GAS, CID:345, Fuel Injection, Aspiration:345, Engine VIN:, Desg:D

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Brake Service -> 12 Inch Drum -> 9, 10, 11 & 13 Inch Drums -> Brake Shoe, Replace -> Caravan, Dakota, Town & Country & Voyager -> Full Size Pickup -> Inspection -> Installation -> PT Cruiser -> Removal
Vehicle: 2004 Dodge Durango 4.7 V8 GAS

Brake Shoe, Replace

Do not intermix automatic adjuster components from side to side.

9, 10, 11 & 13 Inch Drums
Caravan, Dakota, Town & Country & Voyager
Removal
  • Raise and support vehicle, then remove rear wheels.
  • Remove drum retaining nuts if equipped, then the drums. If drum will not separate from brake shoes or axle, proceed as follows:
    • Ensure parking brake is disengaged.
    • Remove adjuster hole plug from backing plate.
    • Insert small screwdriver or equivalent, through adjuster hole, then push and hold self adjuster lever off adjuster screw assembly, Fig. .
    • Back off adjuster screw assembly unt...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be inspected with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor sc...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Disc Brakes -> Description
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

These vehicles are equipped with dual piston calipers, sliding single piston systems, single non-metallic calipers, floating caliper-single piston or single piston caliper mounted disc brake systems.

Upon brake application, fluid pressure exerted against the caliper piston increases equally in all directions, creating the same pressure in the caliper bore and on the piston.

Press...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2004 Dodge Durango 3.7 V6 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Durango BRAKE SERVICE PROCEDURES

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