2004 Dodge Durango Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Dodge Durango

  • 2004 Dodge Durango 3.7 V6 GAS, CID:226, Fuel Injection, Aspiration:226, Engine VIN:, Desg:K
  • 2004 Dodge Durango 4.7 V8 GAS, CID:285, Fuel Injection, Aspiration:285, Engine VIN:, Desg:N
  • 2004 Dodge Durango 5.7 V8 GAS, CID:345, Fuel Injection, Aspiration:345, Engine VIN:, Desg:D

BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Anti-Lock Brakes -> Durango -> Diagnosis & Testing -> 2002-03 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents & Poor Connections
Vehicle: 2004 Dodge Durango 4.7 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

2002-03
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2004-06
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Connector Pin Identification

Refer to Fig. for pin connector and terminal identification.

Diagnostic Tests

2002-03
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2004-06
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Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.

Intermittents...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Disassemble -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

Caravan, Town & Country & Voyager

Refer to for caliper replacement procedures.

Disassemble
  • Remove caliper from adapter and rotor as outlined under . Do not disconnect brake hose from caliper. Support caliper at all times to prevent brake hose damage.
  • Position caliper away from rotor to prevent brake fluid spillage on machined surface, then place a small block of wood between caliper fingers to prevent piston damage during removal.
  • Gently depress brake pedal to force caliper piston out of bore, then secure brake pedal at any position below one inch of pedal travel to prevent master cy...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Disc Brakes -> Precautions -> Brake Bleed -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 2004 Dodge Durango 3.7 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if required.

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if required, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of ...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

[[table data]]

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Durango AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Dodge Durango cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2004 Dodge Durango 5.7 V8 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

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