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2004 Chrysler 300M CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
Compressor Service -> Denso 10PA17 Compressor -> Inspection
Vehicle: 2004 Chrysler 300M 3.5 V6 GAS
The clutch plate and clutch pulley are mated at factory. Do not replace compressor clutch pulley or clutch plate separately. The clutch coil can be serviced separately.
- Inspect friction surfaces of clutch pulley and plate for wear. Replace if excessive wear or scoring is present.
- Inspect friction surfaces of clutch pulley and plate for oil contamination. If friction surfaces are oily, clut...
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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
Anti-Lock Brakes -> Teves Anti-Lock Braking System -> System Service -> ABS Portion -> Brake System Bleed -> Caliber -> Charger, Magnum & 300 -> Clockspring Centering -> Component Replacement -> Concorde, Intrepid & 300M -> ESP Dynamics Sensor -> Front -> Front w/AWD -> Front w/RWD -> Integrated Control Unit (ICU) -> Manual Bleed -> Neon -> Non-ABS Portion -> Pressure Bleed -> Rear -> Sebring Convertible, Sebring Sedan & Stratus Sedan -> Steering Angle Sensor -> Wheel Speed Sensor
Vehicle: 2004 Chrysler 300M 3.5 V6 GAS
Brake System Bleed
The Teves anti-lock brake system must be bled as two independent braking systems. The non-ABS portion of the brake system should be bled the same as any non-ABS system. The ABS portion of the system requires the use of a DRB, or equivalently programmed scan tool.
Non-ABS Portion
Pressure Bleed
Use bleeder tank tool No. C-3496-B, or equivalent, and adapter tool No. BB400-9A, or equivalent, to pressurize hydraulic system.
Normal pressure bleeder pressure should not be more than 35 psi. On models equipped with plastic reservoirs, do not exceed 25 psi bleeding pressure.
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2004 Chrysler 300M Special 3.5 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Remove the fuel pump relay from the Power D...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Chrysler 300M Special 3.5 V6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing-to-stub axle retaining nut.
- Dislodge inner tripod joint from stub shaft retaining snap ring on transaxle assembly. Inner tripod joint is dislodged from stub shaft retaining snap ring, by inserting a pry bar between transaxle case and inner tripod joint and prying on tripo...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
Description
Vehicle: 2004 Chrysler 300M Special 3.5 V6 GAS
There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wh...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Chrysler 300M Special 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove upper radiator support and position aside.
- Loosen, but do not remove, lower alternator mounting bolt.
- Loosen pivot bolt and drive belt adjustment bolts, then remove drive belt.
- Remove lower mounting bolt and disconnect alternat...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
Chrysler LLC Cars -> Air Bag Warning Lamp ->
Vehicle: 2004 Chrysler 300M Special 3.5 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chrysler 300M 3.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube.
- Remove hose from heater tube.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chrysler 300M AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chrysler 300M 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chrysler 300M AUTOMOBILES
Component location diagrams for most 2004 Chrysler 300M cars and light trucks sold in the U.S. from 1990+.
Amplifier(Infinity 2) Diagram for 2004 Chrysler 300M 3.5 V6 GAS Components on diagram: |
Amplifier(Infinity 1) Diagram for 2004 Chrysler 300M 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Chrysler 300M AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chrysler 300M cars and light trucks sold in the U.S.
2004 Chrysler 300M 3.5 V6 GAS Wiring Diagram Components on diagram: |
2004 Chrysler 300M Special 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chrysler 300M AUTOMOBILES
OEM TSB listings for most 2004 Chrysler 300M cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2004 Chrysler 300M 3.5 V6 GAS Auto Systems: |
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2004 Chrysler 300M 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chrysler 300M AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chrysler 300M cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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