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2004 Chevrolet Venture CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
Component Replacement & Adjustment -> Montana, Silhouette & Venture -> Evaporator Core, Replace -> Front -> Rear
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
Front
- Remove HVAC control assembly as outlined in "Heating, Ventilation & Air Condition (HVAC) Control Assembly, Replace."
- Disconnect evaporator temperature sensor connector from air inlet housing.
- Remove mounting screws and air inlet housing.
- Remove mounting screws and righthand side HVAC module assembly mounting bracket.
- Remove upper HVAC module mounting screw. in righthand mounting bracket.
- Remove HVAC module to dash panel sound barrier seal.
- Remove mounting screws and heater outlet duct.
- Remove mounting screws and heat...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
Front
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove engine splash shield.
- Insert a drift or punch through brake caliper and into brake rotor in order to prevent wheel hub and bearing from turning.
- Remove wheel drive shaft spindle nut.
- Remove stabilizer shaft link.
- Disconnect outer tie rod end from steering knuckle. Do not loosen tie rod end jam nut.
- Disconnect electrical connector from wheel speed sensor and reposition wiring harness away from ball joint.
- Disconnect lower ball joint from steering knuckle.
- Install wheel hub remover tool No. J42129 or equivalent o...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Disconnect alternator electrical connectors.
- Remove accessory drive belt.
- Remove alternator from bracket.
- Remove alternator from vehicle.
- Reverse procedure to install, noting the fo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1998-2005 Montana, Silhouette, Trans Sport, Venture & 2002-03 Rendezvous
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the instrument panel compartment door.
- Remove the door located at the rear of the instrument panel compartment.
- Open the A/C and heater module access door, Fig. .
- Remove the first cabin air filter through the A/C and heater module access...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Remove left wiper arm linkage nuts.
- Reposition left wiper arm linkage for access.
- Disconnect vacuum hose from brake booster and reposition.
- Remove air cleaner cover and intake tube. Disconnect throttle and cruise control cables to prevent bending cable housings.
- Disconnect throttle and cruise control cables from TBI mounting bracket.
- Remove transmission fluid filler tube.
- Reposition heater core inlet hose clamp at inlet pipe.
- Remove hose from inlet pipe.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose fr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Venture AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Venture AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Venture cars and light trucks sold in the U.S. from 1990+.
Left,Side of I/P Diagram for 2004 Chevrolet Venture 3.4 V6 GAS Components on diagram: |
Below Right Front Passenger Seat Diagram for 2004 Chevrolet Venture 3.4 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Venture AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Venture cars and light trucks sold in the U.S.
2004 Chevrolet Venture 3.4 V6 GAS Wiring Diagram Components on diagram: |
2004 Chevrolet Venture 3.4 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Venture AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Venture cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Venture 3.4 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Venture AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Venture cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Venture cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Venture cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Venture cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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