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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Silverado 2500 car and truck
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake Pad Service
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS
The procedures to remove and install the brake pads are outlined in "Calip... "
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+.
Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2002 -> 2002-03 -> 2003-06 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10 -> Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon -> Bravada, Envoy, Rainier & Trailblazer -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.
Diagnostic Trouble Code Interpretation
Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]2003-06
[[table data]]Bravada, Envoy, Rainier & Trailblazer
2002-03
[[table data]]2004-06
[[table data]]Express & Savana
2002
[[table data]]2003-06
[[table data]]Sierra & Silverado
2002
[[table data]]2003-06
[[table data]]Connector Pin Identification
[[table data]]Diagnostic Tests
Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]2003-06
[[table data]]Bravada, Envoy, Rai...
[[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS
Excessive Pedal Travel
- Worn brake linings.
- Disc pads knock back after cornering or rough road travel.
- Piston and linings not properly seated or positioned.
- Insufficient fluid in system.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoes.
Brake Roughness Or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive Pedal Effort
- Frozen or seized pistons.
- Brake fluid, oil or grease on ...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS
Removal
- Siphon 2/3 of the brake fluid from master cylinder.
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
- Disconnect brake hose at caliper by removing inlet fitting bolt.
- Remove mounting bolts and caliper.
Inspection
Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Description
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS
The caliper mounts in a way that allows the caliper to move laterally inboard as the brake pads wear. The caliper housing is a one piece casting with the inboard side containing the piston bore. The piston seal also acts as a return mechanism for the piston.
Applying the brake pedal causes the hydraulic pressure that moves the caliper piston. The piston then forces the inboard brake pad against the inboard braking surface of the rotor. Increasing the force against...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 2500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 2500 cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2004 Chevrolet Silverado 2500 6.0 V8 GAS
Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.
If the power unit fails, the brak...
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 2500 BRAKE SERVICE PROCEDURES
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