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2004 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Blazer, Jimmy, Sonoma & S10 -> Compressor, Replace -> 2.2L Engine -> 4.3L Engine
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
2.2L Engine
- Recover refrigerant as outlined in .
- Rotate tensioner arm counterclockwise and remove compressor drive belt. Slowly release tension.
- Disconnect compressor electrical connectors.
- Remove compressor hose assembly.
- Remove bottom and front compressor mounting bolts, Fig. .
- Remove compressor rear bracket mounting bolts, Fig. .
- Remove compressor.
- Reverse procedure to install, noting the following:
- Torque compressor mounting bolts to 37 ft. lbs.
- Torque compressor rear bracket bolts to 18 ft. lbs.
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
Removal
- Remove caliper as outlined under .
- Remove inboard pad with retainer spring.
- Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
- Remove two sleeves from inboard ears of caliper.
- Remove four rubber bushings from grooves in each of caliper ears.
Installation
- Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
- Install new bushings and sleeves in caliper ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
- Unlock steering column so that steering linkage is free to move.
- Raise the vehicle. Support vehicle with suitable safety stands.
- Remove front tire and wheel assemblies.
- In order to prevent drive axle from turning, insert a drift through brake caliper and into one of the rotor vanes.
- Remove axle nut and washer.
- Remove drift from brake rotor.
- Remove front brake rotors and support caliper with piece of wire in order to prevent damage to brake hose.
- Remove brackets from upper control arm holding both ABS wire and brake hose.
- Remove ABS bracket located on top of upper control arm ball...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
- Disconnect battery ground cable.
- Remove air inlet duct.
- Remove heater hose brace bolt from rear of alternator.
- Disconnect alternator electrical connectors.
- Remove accessory drive belt.
- Remove alternator mou...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
- Drain coolant from radiator into a suitable container, then disconnect upper coolant reservoir hose.
- Remove upper fan shroud bolts, then shroud.
- Disconnect and plug transmission fluid cooler lines.
- D...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS
- Remove belt tensioner pulley retaining bolt...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
Component location diagrams for most 2004 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.
Steering Wheel Controls Diagram for 2004 Chevrolet S10 Pickup 4.3 V6 GAS Components on diagram: |
Body Harness to Cowl Diagram for 2004 Chevrolet S10 Pickup 4.3 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet S10 Pickup cars and light trucks sold in the U.S.
2004 Chevrolet S10 Pickup 4.3 V6 GAS Wiring Diagram Components on diagram: |
2004 Chevrolet S10 Pickup 4.3 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet S10 Pickup 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet S10 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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