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2004 Chevrolet Corvette CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Component Replacement & Adjustment -> Corvette -> Cooling System Bleed
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
- Park vehicle on level surface and fill cooling system.
- Start and idle engine for one minute.
- Install radiator surge tank cap.
- Cycle RPM from idle to 3000 RPM in 30 second intervals until engine coolant reaches 210°F.
- Shut off engine and remo...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Power Brake Units -> General Service
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies, which use engine vacuum or, in some cases vacuum pressure developed by an external vacuum pump. The second type is a hydraulic pressure assist mechanism, which use pressure developed by an external pump (usually the power steering pump). Both systems act to increase the force exerted on the master cylinder piston by the operator. This in turn increases the hydraulic pressure delivered to the wheel cylinders while decreasing driver effort required to obtain acceptable stopping performance.
Vac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
- Raise and suitably support vehicle.
- Remove rear tire and wheel assemblies.
- Remove catalytic converter pipe assembly.
- Tie off lefthand muffler assembly to underbody to support muffler out of way.
- Remove righthand muffler assembly.
- Remove driveline tunnel closeout panel.
- Using a flat-bladed screwdriver, remove rear bellhousing access plug.
- Following step must be performed to assure proper torque converter balance during installation. Matchmark transmission flexplate to transmission torque converter through access hole in rear bellhousing.
- Remove transmission flexplate to transmission ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Description
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
The TPMS warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system uses the PCM (Powertrain Control Module), BCM (Body Control Module), DIC, IPC (Instrument Panel Cluster), remote control door lock receiver, a radio frequency transmitting pressure sensor in each wheel assembly and the serial data circuit.
When the vehicle is stationary for 15 minutes or longer, the sensor goes into the stationary mode. In ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
- Disconnect battery ground cable.
- Remove right catalytic converter.
- Remove positive battery cable nut.
- Remove positive battery cable terminal and engine harness l...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chevrolet Corvette Z06 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater pipe assembly using hose clamp pliers J 38185 or equivalent.
- Remove hose from heater pipe assembly.
- Disconnect heater inlet hose from underhood junction box retainer clip.
- Reposition heater hose inlet clamp at water pump using hose clamp pliers J 38185 or equivalent.
- Remove heater inlet hose from water pump...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Corvette AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS
- Loosen accessory drive belt tensioners No. 3 and 10 in to reduce tension on accessory drive belts.
- Remove accessory drive belts.
- Clean accessory drive belt sur...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Corvette AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. from 1990+.
Front Of Engine Compartment Diagram for 2004 Chevrolet Corvette Z06 5.7 V8 GAS Components on diagram: |
Under Side Of Dash Diagram for 2004 Chevrolet Corvette Z06 5.7 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Corvette AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S.
2004 Chevrolet Corvette Z06 5.7 V8 GAS Wiring Diagram Components on diagram: |
2004 Chevrolet Corvette 5.7 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Corvette AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Corvette 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Corvette AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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