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2003 MERCEDES-BENZ SL55 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430 & CLK500 -> E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
Brake Booster, Replace
E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Inspect master cylinder rear piston for leaks. If no leaks are visible, proceed as follows:
- Remove and measure brake fluid in booster.
- If there is more than 3.38 ounces of brake fluid, booster must be replaced.
- Disconnect vacuum line at booster.
- Remove cover below instrument panel.
- Disconnect brake pedal return spring.
- Disconnect pedal locking device and remove pin.
- Remove carrier mounting nuts.
- Remove brake booster. Do not damage ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 2003 Models w/Gasoline Engines Except E320 & E500 Sedans Less 4 Matic -> Normal Service -> Severe Service
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
Normal Service
Repl...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
- Raise and support vehicle.
- Remove twelve-point collared nut from rear axle shaft.
- Remove rear wheel.
- Remove right muffler.
- Remove exhaust pipe at flange.
- Remove rear axle shafts from connecting flange To prevent wheel bearing damage vehicle must not be moved on its wheels with rear axle shaft removed. Bring rear axle shaft into a position which is roughly horizontal, push together and remove downwards at an angle from connecting ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Reset Procedures
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
- Verify pressures of all four tires.
- Turn electronic key in starter switch to position 2 (the engine must not be running).
- Press forward or back button on the multifunction steering wheel until the display for trip and main odometer appears.
- Press up or down arrow button repeatedly until the tire inflation pressure monitor appears.
- Press and hold reset button on the instrument cluster until the message MONITOR CURRENT TIRE PRESSURE? appears. Release the R button.
- Press button + (YES) on the multifunction steering wheel to activate the tire inflation pressure monitor. The message TIRE...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Starter, Replace
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
- Disconnect electrical connectors.
- Remove mounting bolts, then the cable and hose brackets...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2003-09 SL Class
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
On 2003-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG models, under normal op...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Mercedes-Benz -> Seat Belt & Backrest Lock Warning Lamp ->
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
The Seat Belt and Backrest Lock warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should blink for brief time to remind driver and passenger to fasten seat belts. If the warning...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator Drive Belt -> Supercharger Drive Belt
Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS
Supercharger Drive Belt
- Open engine hood.
- Remove front engine cover.
- If drive belt is being reused, mark direction of rotation to assist during installation.
- Rotate supercharger belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Lock tensioner in release position, using a suitable drift or punch.
- Remove supercharger drive belt.
- Clean pulleys and inspect for any bent or damaged pulleys.
- Reverse proce...
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COMPONENT LOCATION DIAGRAMS FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
Component location diagrams for most 2003 MERCEDES-BENZ SL55 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Components Diagram for 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS Components on diagram: |
Door Components Diagram for 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
OEM drawn wiring diagrams for most 2003 MERCEDES-BENZ SL55 cars and light trucks sold in the U.S.
2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS Wiring Diagram Components on diagram: |
2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
OEM TSB listings for most 2003 MERCEDES-BENZ SL55 cars and light trucks sold in the U.S. from 1985+.
Document: Re-code the Software Calibration Number (SCN) Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS Auto Systems: |
Document: Maintenance Systems Overview Vehicle: 2003 MERCEDES-BENZ SL55 AMG 5.5 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 MERCEDES-BENZ SL55 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 MERCEDES-BENZ SL55 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 MERCEDES-BENZ SL55 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 MERCEDES-BENZ SL55 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 MERCEDES-BENZ SL55 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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